• Title/Summary/Keyword: 동력 조향 펌프

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Development of the External Gear Pump for EHPS (EHPS용 외접형 Gear펌프 개발)

  • Kim, Ji-Hye;Lee, Hyun-Kwon;Kim, Sang-Cheon;Kim, Sung-Gaun
    • Proceedings of the KAIS Fall Conference
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    • 2011.12b
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    • pp.421-424
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    • 2011
  • 연비절감 및 조향감 향상을 위한 EHPS 시스템은 엔진 동력 기반의 HPS(Hydraulic Power Steering)시스템과는 달리 탈 엔진형 조향 기술로써 동력원인 BLDC 모터, 고압펌프 일체형 모듈, 상용 HPS 시스템의 기본 유압회로, 조향계 시스템 및 BLDC 모터를 제어하고 최적 조향력을 생성하기 위한 로직이 포함된 ECU로 구성되며. 주요구성 모듈은 펌프부, 모터부, 제어부로 분류된다. 본 논문에서는 펌프부의 외접형 Gear펌프의 시제품 제작하였고 구동토크 측정실험의 Data를 통해 기존 EHPS용 Gear펌프와 비교평가를 하였다.

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A Study on the Modeling and Simulation of an Electro-Hydraulic Power Steering system (전기 유압식 동력 조향시스템의 모델링 및 시뮬레이션에 관한 연구)

  • Kim, Ji-Hye;Kim, Sung-Gaun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.3
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    • pp.1008-1013
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    • 2012
  • Electro-hydraulic power steering (EHPS) system is the power-assisted steering which operates the hydraulic pump by BLDC motors for assisting the steering force. EHPS consists of BLDC motor, gear pump, oil-hydraulic circuit and steering system. Since EHPS is a convergence system consisting of electricity and electronic, hydraulic and mechanical system, it is difficult to establish the simulation model. In this paper, the mathematical model of EHPS system components were presented, and the simulations of the multi-domain system were performed by using AMESim. The trial and error of development would be reduced by using this simulation results, and it would be helpful for developing high-quality EHPS.

Measurement of Flow Ripple Generated by Balanced Vane Pumps in Automotive Power Steering Systems (동력조향용 압력평형형 베인펌프의 유량맥동 계측)

  • Kim, Do-Tae;Kim, Jin
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.6
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    • pp.70-78
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    • 2000
  • A balanced vane pump for the use of automotive power steering systems generates a flow ripple which is imposed upon the mean flow rate. The flow ripple interacts with the characteristics of the connected pipes, valves and steering gear in a complex manner to produce a pressure ripple, also known as fluid-borne noise. In order to reduce vibration level and produce quieter and more reliable power steering systems, it is important to measure the flow ripple produced by a pump with high accuracy and fast response. In this paper, the flow ripple generated by a vane pump in automotive power steering systems is measured by the remote instantaneous flow rate measurement method (RIFM) using hydraulic pipeline dynamics. In experiment, flow and pressure ripple wave forms are measured under various operating conditions. Also, the parameters affected upon the flow and pressure ripple are investigated by the frequency analysis.

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Fuel Consuming Reduction by Power Steering System Optimization (동력 조향계 최적화에 의한 연비 개선)

  • Jo, Sok-Hyun;Nam, Kyung-Woo;Kwon, O-Sung
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.3
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    • pp.119-124
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    • 2006
  • This paper deals with energy-saving effort in the hydraulic power steering system. Commonly, the hydraulic power steering systems are used for passenger cars and the reduction of pumping loss under non-steering condition is important to improve fuel economy. Experiments and simulations are performed simultaneously to examine the main factors to reduce the pumping loss-pressure loss and flow rate of the power steering systems. Fuel economy effect of the optimal design of power steering system is verified by vehicle test - more than 1% fuel consuming reduction is attained.

Numerical Study on Effects of Design Factors on Flow Characteristics of a Vane Pump (베인 펌프 설계인자 변화에 따른 내부 유동 해석)

  • Lee, Sang-Hyuk;Hur, Nahm-Keon
    • The KSFM Journal of Fluid Machinery
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    • v.10 no.6
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    • pp.24-31
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    • 2007
  • In the present study, the effects of the design factors and operating conditions on flow characteristics of a vane pump for the automotive power steering system has been analyzed numerically. An unsteady moving mesh technique with cell expansion/contraction method is used to simulate the rotation of vanes with respect to stationary inlet and outlet. As a result, the flow characteristics of the flow rate and pressure rise across the vane pump were obtained. The numerical analyses for the various design factors such as number of vanes and thickness between the rotor and camring and for various operating conditions such as rotational speed and pressure difference between inlet and outlet were extensively performed. And the results were discussed in the paper.

Development of the Semi-Crawler Type Mini-Forwarder - Design and Manufacture - (반궤도식 산림작업차 개발(I) - 설계 및 제작 -)

  • Kim, Jae-Hwan;Park, Sang-Jun
    • Journal of Korean Society of Forest Science
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    • v.100 no.2
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    • pp.154-164
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    • 2011
  • This study was conducted to develop the semi-crawler type mini-forwarder that can be operated comfortable small-scale logging operation in the steep terrain and also used at a variety of operations such as the civil work in erosion control and forest-road. Considering the minimum turning radius and the width of forest operation road, the total length, width and loading capacity of the semi-crawler type mini-forwarder is 5,750 mm, 1,900 mm and $2.5m^{3}$, respectively. The maximum engine power is 96ps at 3600 rpm. Selected hydraulic pumps are consists of two main pumps and two sub-main pumps. Main hydraulic pumps are utilized to running motor of the front wheel and rear crawler. Sub-main pumps are utilized to the actuation parts such as steering, crane, out-rigger and dump cylinder. The transmission was adapted as the HST (Hydro-Static Transmission) system. The driving parts are designed and manufactured as the front wheel type and the rear crawler type. The steering type was manufactured as the ackerman type. Driving control parts type was designed and manufactured as driver's seat type of normal cars. It is also attached on auxiliary equipments such as winch, log grapple and out-rigger. The traveling speed of the semi-crawler type mini-forwarder in forest road was 5.3 km/hr to 7.7 km/hr.

A Study on the Approximate model of the Flow rate Characteristics in External Gear pump for EHPS (전기 유압식 동력 조향시스템용 외접형 기어펌프의 유량특성 근사식에 관한 연구)

  • Kim, Ji-Hye;Kim, Sung-Gaun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.2
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    • pp.548-553
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    • 2013
  • EHPS(Electro-Hydraulic Power Steering) is a system to generate the steering operation force from the electric motor connected directly to the oil pump. To optimize the manufacturing cost and efficiency of the performance of the steering system is very important. Until now, the development of the hydraulic system is implemented by the field test which needs a significant time and cost. In this paper, flow measurement of an external gear pump is performed. Then using the experimental results, an approximate model expressed by flow rate characteristics is proposed to calculate the discharge flow rate. Proposed approximate model is verified by comparing with the experimental data and AMESim results. As the experimental data and AMESim results agree well, the approximate model data can be used as an alternative to highly cost experimental procedure.

Development of Monolith Type Driving Pulley of Power Steering Hydraulic Pump (파워스티어링용 유압펌프의 일체형 풀리 개발)

  • Lee, C.T.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.7 no.4
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    • pp.9-14
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    • 2010
  • Most power steering systems work by using a hydraulic system to turn the vehicle's wheels. The pressure is usually provided by a hydraulic pump driven by the vehicle's engine. A double-acting hydraulic cylinder applies a force to the steering gear, which in turn applies a torque to the steering axis of the road wheels. The flow to the cylinder is controlled by valves operated by the steering wheel ; the more torque the driver applies to the steering wheel and the shaft it is attached to, the more fluid the valves allow through to the cylinder, and so the more force is applied to steer the wheels in the appropriate direction. Since the pumps employed are of the positive displacement type, the flow rate they deliver is directly proportional to the speed of the engine. And for a long time, the type of hydraulic pump pulley was boss welding type. But recently, monolith type driving pulley is widely used. Therefore in this paper we studied the safety of monolith type driving pulley to the extracting force and endurance by FEM analysis and experiments.

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Numerical Simulation of a Vane Pump Characteristics of an Automotive Power Steering System Using Moving Mesh Technique (이동 격자를 이용한 Power Steering용 Vane Pump 유동 해석)

  • Lee, Sang-Hyuk;Hur, Nahm-Keon;Jin, Bong-Yong
    • 유체기계공업학회:학술대회논문집
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    • 2006.08a
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    • pp.459-462
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    • 2006
  • In this study, the characteristic of a vane pump of an automative power steering system is numerically analyzed. The vane pump changes the energy level of operation fluid by converting mechanical input power to hydraulic output. To simulate this mechanism, moving mesh technique is adopted. As a result, the flow rate and pressure are obtained by numerical analysis. The flow rate agrees well with the experimental data. Moreover, the variation and oscillation of the pressure around the rotating vane are confirmed. The difference of pressure appears in the vane tip as a result of the flow characteristics. Furthermore, the back flow into the rotor was observed.

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An Experimental Study on Pulsation Noise Reduction of Power Steering Oil Pump (Power Steering Oil Pump의 맥동소음 저감에 관한 실험적 연구)

  • 안세진;김명환;박진형;정의봉;유승근
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.11a
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    • pp.395-400
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    • 2003
  • Power steering oil pump is generally used to support the power to steering system of most kinds of vehicle. The noise caused by power steering ell pump make passenger to be uncomfortable, because its frequency is higher than that is produced by engine. In this paper, the field test of real car was carried out to analyze the phenomenon of the pump noise, and the lab test was also performed to survey the dynamic characteristics of pump assembly. The results of the series of tests show that frequency range of 600-800㎐ should be dealt with to reduce the pump noise. After four cases of design changes were carried out to actually reduce the noise and tested in condition of partial assembly. Some improvement can be gotten from a certain design change.

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