• Title/Summary/Keyword: 도장

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Phosphating and Electrodeposition Properties of Zinc Based Alloy Plating by Dry Process (건식공정에 의해 제작된 아연계 합금도금 강판의 인산염처리 및 전착도장 특성)

  • Lee, Gyeong-Hwang;Park, Jong-Won;Na, Hyeon-Ju;Gwak, Yeong-Jin;Kim, Tae-Yeop;Yun, Seung-Jin
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2012.05a
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    • pp.266-267
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    • 2012
  • 아연계 합금도금강판은 내식성이 향상되는 반면 아연 이외의 원소 성분에 의해 고온다습에서 변색되기 쉽기 때문에 이를 억제하기 위한 후처리 기술이 필요하다. 또한, 아연계 합금도금 강판이 자동차 부품으로 적용되기 위해서는 변색 억제를 위해 처리한 후처리제가 쉽게 제거되어 인산염처리 공정에서 도금 표면에 인산염결정이 용이하게 형성되어야 한다. 본 연구에서는 건식공정으로 제작된 아연계 합금도금 강판에 우레탄계 알칼리 후처리제를 도포하고, 고온다습 환경에서의 변색 억제 특성과 적정 부착량에서의 인산염처리 및 전착도장 특성에 대해 평가하였다. 두 형태의 후처리제는 건식 아연계 합금도금 강판에 도포 직후 표면에 간섭색을 나타내었으며, 첨가제를 통해 간섭색 제어가 가능하였다. 또한, 두 형태의 후처리제 모두가 고온다습 환경에서 무처리 강판에 비교하여 월등히 우수한 변색 억제 효과를 보였으며, 인산염처리 및 전착도장이 양호하게 얻어지는 것을 알 수 있었다.

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Experimental examination for effect of voids on bonding performance in cryogenic temperature condition (내부 기공이 극저온에서 접착강도에 미치는 영향에 대한 실험적 고찰)

  • Shon, Min-Young;Kim, Jong-Ho;Kim, Jong-Hak
    • Composites Research
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    • v.22 no.2
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    • pp.14-17
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    • 2009
  • Adhesive joints are widely used for structural joining applications in various fields and environmental conditions. Polyurethane adhesive is using for LNG carrier with cryogenic temperature condition. In industrial application of polyurethane adhesive, void of adhesive layer is often discussed regarding its effects on bonding properties. In present study, artificial void were prepared on Polyurethane adhesive layer with various size and location. The single lap shear test was carried out by using prepared specimens under $-170^{\circ}C$. As a result, it was confirm that the void of adhesive layer didn't affect the adhesion properties independent of their size and location.

Prediction of Defect Rate Caused by Meteorological Factors in Automotive Parts Painting (기상환경에 따른 자동차 부품 도장의 불량률 예측)

  • Pak, Sang-Hyon;Moon, Joon;Hwang, Jae-Jeong
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2021.10a
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    • pp.290-291
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    • 2021
  • Defects in the coating process of plastic automotive components are caused by various causes and phenomena. The correlation between defect occurrence rate and meteorological and environmental conditions such as temperature, humidity, and fine dust was analyzed. The defect rate data categorized by type and cause was collected for a year from a automotive parts coating company. This data and its correlation with environmental condition was acquired and experimented by machine learning techniques to predict the defect rate at a certain environmental condition. Correspondingly, the model predicted 98% from fine dust and 90% from curtaining (runs, sags) and hence proved its reliability.

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Sequential Longest Section Color Winning Algorithm for Car Paint Sequencing Problem (자동차 페인트 순서 문제의 연속된 최장 구간 색 승리 알고리즘)

  • Lee, Sang-Un
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.20 no.1
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    • pp.177-186
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    • 2020
  • This paper deals with the car paint sequencing problem (CPSP) that the entrance sequence is to same colored group with maximum sequenced cars for the buffer arriving cars from the body shop. This problem classified by NP-complete problem because of the exact solution has not obtained within polynomial time. CPSP is aim to minimum pugging number that each pugging must be performs at color changing time in order to entirely cleaning the remaining previous color. To be obtain the minimum number of moving distance with window concept and minimum number of pugging, this paper sorts same color and arriving sequence. Then we basically decide the maximum length section color time to winner team using stage race method. For the case of the loser team with no more racing or yield to loser team and more longer stage in upcoming racing, the winner team give way to loser team. As a result, all cars(runners) are winner in any stage without fail. For n cars, the proposed algorithm has a advantage of simple and fast with O(nlogn) polynomial time complexity, this algorithm can be get the minimum number of moving distance and purging for all of experimental data.

The Study of High-functioning Electrodeposition Technology That Pearl-like Feeling Expressed for Medical Devices for Smart Health (펄감을 표현하는 스마트 헬스 의료기기용 고기능 전착기술에 관한 연구)

  • Chang, Ho-Gyeong;Lee, Il-Bong
    • Progress in Medical Physics
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    • v.26 no.4
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    • pp.273-279
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    • 2015
  • Recently, medical devices for a smart health development and dissemination are becoming increasingly frequent use of devices and their's thermal stability, durability, the external splendors are required. Industrial demand for smart health medical devices uses high-functioning electrodeposition technology that expressed pearl-like feeling is rapidly increasing. Generally, pearl powder is added to electrodeposition pigment in order to form a coating which shows pearl-like feeling. On the other hand, the electrodeposition technology for the smart health medical devices uses a new method that can express pearl-like feeling without using pearl powder. In this study, we was tried to find out the most appropriate texture formation, the right dilution recipe. We've tried various ptoportions of pigments (ED-600, ED-600S, ED-MX, ED-M). As a result, we found out that ED-600 and ED-MX (15% solid) in appropriate concentration showed the best adherence rate. By several samples tests and experiments which include washing the fixed pigment in various temperature levels ($20{\sim}40^{\circ}C$) and drying, we were able to get the best results in drying condition of $180{\pm}10^{\circ}C$ and $30{\pm}5min$. The research showed that it is mush more competitive and cost effective to use the new method that produces natural pearl-like feeling on the surface than to add pearl powder to high-functioning electrodeposition pigment, which is a method that has been used for the smart health medical devices so far.

A Study on the Inflow Pattern of Paint according to the Hole Design of the Drum-base in the Pressure-roller (압송롤러 드럼베이스의 홀 설계에 따른 페인트 유입양상에 대한 연구)

  • Jeong, Nam-Gyun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.1
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    • pp.487-493
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    • 2020
  • Recently, the ministry of environment banned the use of the existing airless method using the spray in painting industrial facilities. Therefore, it is necessary to develop a pressure-roller attached to existing airless painting systems. The hole design of the SUS piping and drum-bases of pressure-rollers currently developed and sold have not been studied in detail, so their efficiency is questionable. In particular, if sufficient paint is not supplied to both ends of the roller, it is necessary to rework with a brush after painting. Therefore, the holes of the drum base need to be distributed so that the paint can flow to both ends of the roller. In this study, numerical analysis was performed to determine the effects of the hole design in the SUS piping and drum-base on the flow patterns of the paint and to suggest more efficient design measures. The analysis results showed that the uniform placement of the holes in the SUS piping is good for the balanced inflow of the paint. For the drum-base, the paint can flow better into both ends of the roller when the holes are concentrated and machined on both ends of the drum-base.

A Study on the Eco-Friendly Durable Pre-Painting for Concrete Structure (콘크리트 구조물의 친환경 내구성 도장에 관한 기초 연구)

  • Jo, Byung Wan;Choi, Ji Sun;Lee, Seong Won
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.17 no.2
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    • pp.110-116
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    • 2013
  • A concrete structure has become bigger and higher because of development of construction technology and a change in construction environment. Also it tends to focus on repairing, reinforcement and exterior in harmony with environment for structure maintenance and performance improvement. The research is about eco friendly durable painting applicable to concrete structure using civil and architecture. it purpose to improve external beauties and durable problems due to flexibility by variation of temperature, adhesion of exterior wall, crack and delamination in existing organic and mineral painting. For those problems, we made a eco friendly pre-paint that is made with preliminary treatment mixture as a highly enriched waterproof agent and adhesive increasing agent in preprocessing mixture. Then we performed an experiment on durability of prevention neutralization of concrete, durability abrasion, hiding power, adhesion, temperature resistance and resistance to chemical attack. The result of an experiment shows that hiding power is over 0.96 in standard test, durability abrasion test got higher value 1mg than water paint 75mg and tensile strength is 6 times higher than standard waterproof specification.

Skin diseases of male workers in painting workplace (도장 부서 남성 근로자들의 피부 질환)

  • Park, Jae-Beom;Lee, Kyung-Jong;Jang, Jae-Yeon;Chung, Ho-Keun
    • Journal of Preventive Medicine and Public Health
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    • v.30 no.4 s.59
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    • pp.830-839
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    • 1997
  • Painting is risky work to occupational skin disease. This research was carried out to investigate the prevalence of occupational skin diseases in painting department of a shipyard company in June 1996. Dermatological examination, self-administered questionnaire survey were conducted. Exposed group(n=379) was selected randomly in painting department and control of group(n=151) was selected in those who had not exposed to paints or solvents. The prevalence of contact dermatitis(11.9%) is significantly elevated compared with control of group(2.6%), and odds ratio(OR) is 4.95 (95% confidence interval[CI]: 1.75-14.02). The prevalence of Tinea pedis, the most common skin disease, in exposure group is 48.0%, and its odds ratio(OR) is significantly elevated compared with control group (OR:3.18, 95% CI: 2.06-4.90). Pompholyx is also significantly elevated in prevalence(11.9%) and OR(OR:6.64, 95% CI:2.03-21.69). There were no difference in the prevalence of contact dermatitis, Tinea pedis, and pompholyx by use of personal protective equipments(PPE), job categories, and duration of employment in painting department. In exposure group, 71.1% suffer from contact dermatitis improved in vacation or holiday and 68.9% of them had lesion on exposed area, it suggest that contact dermatitis in exposed group is related to their work. In conclusion, workers in painting department have high risks of contact dermatitis, Tinea pedis, and pompholyx. A health policy should be provided to prevent skin disease among painting department.

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