• Title/Summary/Keyword: 대차 프레임

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A Study on the Evaluation of Tension-Compression Fatigue Characteristics of Glass Fiber/Epoxy 4-Harness Satin Woven Laminate Composite for the Railway Bogie Application (철도차량 대차 적용 유리섬유/에폭시 4-매 주자직 적층 복합재의 인장-압축 피로특성 평가 연구)

  • Jeon, Kwang-Woo;Shin, Kwang-Bok;Kim, Jung-Seok
    • Composites Research
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    • v.23 no.5
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    • pp.22-29
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    • 2010
  • This paper describes the evaluations of tension-compression fatigue characteristics and life for glass fiber/epoxy laminate composite applied to railway bogie to reduce weight. Test samples of tension-compression fatigue were composed of glass fiber/epoxy 4-harness woven laminate composites with different stacking sequence of warp-direction, fill-direction and ${\pm}45^{\circ}$-direction. The tension-compression fatigue test was conducted with stress ratio (R) of -1 and frequency of 5Hz. Goodman diagram were used to evaluate the fatigue characteristics and life of glass fiber/epoxy 4-harness satin woven laminate composite. Anti-buckling jig was designed to prevent buckling of specimen under compression load. The test results showed that the fatigue characteristics of glass fiber/epoxy 4-harness satin woven laminate composite with stacking sequence of warp-direction had a good performance in comparison with that of SM490 used to conventional metal railway bogie.

Automation of Fatigue Durability Analysis of Welded Bogie Frame using Process Integration Tool (프로세스 통합도구를 활용한 용접대차프레임 피로내구해석의 자동화)

  • Bang Je-Sung;Han Seung-Ho;Rim Chae-Whan;Lee Kwang-Ki;Lee Kwang-Soon;Song See-Yeob
    • Journal of the Korean Society for Railway
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    • v.8 no.5
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    • pp.425-433
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    • 2005
  • For the design of welded bogie frame, the concept of multidisciplinary engineering activities, i.e. static, fatigue and dynamic analysis, has been applied, in which the sharing of design parameters related with each analysis and the collaboration of the working parts in charge should be fulfilled. However, in spite of these necessities, the multi-disciplinary engineering activities couldn't be performed in practice due to tack of the automation of the required analysis. In this paper, an automation of fatigue durability analysis of welded bogie frame according to UIC-Code was proposed by using the Model Center, which enables to integrate the several tools for the fatigue durability analysis, i.e. I-DEAS, ANSYS and BFAP, and to perform iterative analysis works in relation to the geometrical change of transom support bracket. Besides, the wrapping programs to control I/O-data and interfaces of these tools were developed. The developed automation technique brings not only significant decreasing man-hour required in the durability analysis, but also providing a platform of the multidisciplinary engineering activities.

A Development of a Collision Prevention System by a Moving Image (이동 영상에 의한 충돌 방지 시스템의 개발)

  • 박영식
    • Journal of the Institute of Convergence Signal Processing
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    • v.4 no.4
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    • pp.1-6
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    • 2003
  • In this Paper, the moving image is detected by a collision preventive system. The noise of these images is reduced by a mean filter. In case of detecting a movement with a binary difference image the moving area is detected exactly by the labeling and the projective method. When the image move slowly with the tracking mode of the system, the center of the tracking window move to the previous tracking window. And the tracking windows are divided into a tracking mode and a coasting mode which are determine by the Contrast-Difference Correlation of the date obtained from a difference image. The coasting mode determine whether continue the tracking step or not comparing the coasting-time values to reducing the error by the disturbance. The coasting and tracking of these moving images are verified by the result of the simulation.

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The Structural and Fatigue Analysis for the Bogie Frame of the Rubber Wheel AGT (고무차륜형 AGT 주행장치의 구조 및 피로해석)

  • 유형선;권혁수;윤성호
    • Journal of the Korean Society for Railway
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    • v.2 no.2
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    • pp.31-38
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    • 1999
  • Two representative types of the AGT (Automated Guideway Transit) system, which are bogie and steering types, are available for the side-guided system. Each system primarily consists of the bogie frame, suspensions, wheelsets and axles, braking system and transmission system. Among these components, the bogie frame is one of the most significant components subjected to the whole vehicle and passenger loads. This paper describes structural analyses and associated fatigue analyses for each bogie frame depending on the various loading conditions on a basis of the railway vehicle code UIC 515-4. Subsequently, comparisons are made between those two types to estimate which type is more reliable in terms of strength and fatigue. It is observed that the bogie type is a little advantageous over the steering one from the strength analysis. However, the two types are found to be in a reliable range of fatigue even though a realistic fatigue load case is further carried out. In addition, an optimal size of thickness is suggested for designs of the bogie frame.

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Effect of Shot Peening on the Fatigue of SS400 Weldments (SS400 용접부의 피로강도에 미치는 쇼트 피닝의 영향)

  • Kim, Jin-Hern;Goo, Byeong-Choon;Kim, Hyun-Gyu;Cheong, Seong-Kyun
    • Journal of the Korean Society for Railway
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    • v.12 no.6
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    • pp.895-901
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    • 2009
  • Fatigue fracture of the welded joints of bogie frames is one of unsolved problems. To improve the fatigue strength of the welded joints, various techniques have been applied. In this study, we have investigated the effect of shot peening on the fatigue characteristics of SS400 welded specimens. The fatigue lives of four kinds of welded specimens were examined; welded, PWHT, shot peened, and shot peened after PWHT. The results of the fatigue tests show that the fatigue limit of the shot-peened specimens is higher than that of the welded specimens, and the PWHT specimens have a lower fatigue limit than the welded specimens. It was found that shot peening is a very effective method to improve the fatigue strength of SS400 welded joints.

RCV bogie frame structure safety evaluation according to UIC Code (국제 철도 연맹 규정(UIC Code)에 따른 RCV 대차 프레임 구조 안전성 평가)

  • Sang Cheol Rho;Ji Hyeong Park;Shin You Kang
    • Journal of Industrial Technology
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    • v.43 no.1
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    • pp.7-13
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    • 2023
  • Nowadays, traffic congestion is emerging as a major problem due to the rapid population growth and the increase in automobiles. The train is a convenient means of transportation that can efficiently solve these problems. Trains have been developed in line with human aspirations for a long time, but research on safety is still insufficient. This study aims to check safety by conducting static tests and fatigue tests on bogie frames, and to help develop bogie frames in the future. For the static test, a strain gauge was attached to the point where the local stress concentration was expected beforehand, and the result value was derived, compared with existing theories, and expressed as a Goodman diagram. In the fatigue test, a total of 10 million loads were applied over three stages, and no cracks appeared in the non-destructive test conducted after each stage. Both tests were conducted according to the strict test method of the bogie frame presented by the UIC Code. It satisfied both fatigue life and strength evaluation criteria and was judged to be a bogie frame usable for safe train production.

Evaluation of Total Serviceable Life of Bogie Frame of Electric Multiple Unit by Dynamic Strain Measurement (실동응력 측정을 통한 전동차 대차프레임의 내구수명 평가)

  • Kim, Seung-Sub;Han, Seong-Uk;Park, Geun-Soo;Woo, Kwan-Je
    • Proceedings of the KSR Conference
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    • 2011.05a
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    • pp.277-282
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    • 2011
  • Bogie frame is typical safety part of railway vehicle. Total serviceable life of bogie frame will be evaluated by Cumulative Damage Approach Method that is defined by dynamic strain measurement during revenue service under the actual track conditions. As a result of the standardization process developed in British Standard Institution, BS 7608 defines for fatigue design and test method of steel structure by fatigue test results over the long period. This paper evaluates the total serviceable life applying BS 7608 for the bogie frame of Electric Multiple Unit to verify structural safety of the bogie frame.

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Evaluation of Low Velocity Impact Damage and Compressive Strength After Impact for Laminate Composites Applied to Lightweight Bogie Frame Induced by Flying Railway Ballast (도상자갈 비산에 의한 경량 대차프레임 적용 적층 복합재의 저속충격 손상 및 충격 후 압축 강도 평가)

  • Goo, Jun-Sung;Shin, Kwang-Bok;Kim, Jung-Seok
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.2661-2665
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    • 2011
  • In order to evaluate the structural integrity of a GFRP composite bogie frame due to flying railway ballast, the low velocity impact test and compressive test after impact was conducted for glass fiber/epoxy 4-harness satin woven laminate composites applied to skin part of a bogie frame. The impact test was performed using a instrumented impact testing system with energy levels of 5J, 10J and 20J and the designed impactor based on typical railway ballast shapes such as sphere, cube and cone to simulate the ballasted track environments. The compressive strength was tested to according to ASTM D7137 to evaluate the degradation of mechanical property of impact damaged laminate composites. The results showed that the damage area and the degradation of compressive strength after impact for laminate composites was increased with increase in impact energy for all ballast shapes and was particularly most influenced by cone ballast shape.

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A Experimental Study for Health Monitoring of Bogie Frame for Next Generation High-Speed Train (차세대 고속열차용 대차프레임의 건전성 모니터링을 위한 실험적 연구)

  • Ko, Jae-Ha;Kim, Sang-Soo;Choi, Sung-Hoon;Kim, Seog-Won;Chun, Heoung-Jae
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.2684-2690
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    • 2011
  • The bogie is one of the most important components in a railway vehicle. So a lot of study has been carried out for safety and reliability of the bogie frame in experimental and simulation. In this paper, Presents an experimental study on health monitoring of next generation high-speed train bogie frame. The ultimate objective of this paper is to estimate the sensor located for health monitoring of bogie. The result from this study might be used essential data in order to construct the next generation high speed train bogie frame health monitoring.

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Response Surface Approximation for Fatigue Life Prediction and Its Application to Multi-Criteria Optimization With a Priori Preference Information (피로수명예측을 위한 반응표면근사화와 순위선호정보를 가진 다기준최적설계에의 응용)

  • Baek, Seok-Heum;Cho, Seok-Swoo;Joo, Won-Sik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.2
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    • pp.114-126
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    • 2009
  • In this paper, a versatile multi-criteria optimization concept for fatigue life prediction is introduced. Multi-criteria decision making in engineering design refers to obtaining a preferred optimal solution in the context of conflicting design objectives. Compromise decision support problems are used to model engineering decisions involving multiple trade-offs. These methods typically rely on a summation of weighted attributes to accomplish trade-offs among competing objectives. This paper gives an interpretation of the decision parameters as governing both the relative importance of the attributes and the degree of compensation between them. The approach utilizes a response surface model, the compromise decision support problem, which is a multi-objective formulation based on goal programming. Examples illustrate the concepts and demonstrate their applicability.