• Proceedings of the Korean Society of Precision Engineering Conference
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• 2004.05a
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• pp.95-95
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• 2004

철도차량용 주행장치인 대차는 차체의 하중을 지지하고, 승객 및 차량의 안전, 주행성능 및 승차감에 지대한 영향을 미치는 핵심 구조부품이다. 주행장치는 크게 대차틀, 차륜 및 차축, 1차 2차 현가장치, 제동장치, 전동기 및 동력전달장치 등으로 구성되며, 대차틀은 형상이 복잡하고 하중을 직접 지지할 뿐만 아니라 하중조건도 정적 및 동적하중이 복합적으로 작용하고 있다. 대차틀은 차체 자중 및 승객 하중에 의한 정하중과 곡선주행, 제동시 발생하는 하중 및 불규칙한 선로와 차체, 주행장치, 윤축의 운동모드에 의한 동하중을 받고 있다.(중략)

• Journal of the Korean Society for Railway
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• v.12 no.1
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• pp.16-24
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• 2009

In this study, fatigue crack growth rate of a cracked railway bogie frame under variable amplitude loading is predicted by applying linear elastic fracture mechanics. For this purpose, we find the critical points by reference surveying on cracked railway bogie frames. And we make an effective load history by synthesizing the dynamic load measured from the critical points of railway bogie frame during commercial line operation and the static load calculated from structural analysis. Crack growth analyses are performed at the 3 critical points under the commercial operation loading condition by assuming an initial crack size as 40 mm. and the results are compared with the experimental results from Japanese railway bogie frame crack growth case. From the analysis results, we find that around 500,000 km operating distance is necessary to bring crack growth from the initial crack to unstable crack. And it takes around 3.8 normal operating years. We conclude that it is enough time to detect the crack between normal maintenance period.

• Journal of the Korean Society for Railway
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• v.3 no.3
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• pp.170-176
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• 2000

Nowadays, the vehicle structure weight of urban transit system has been reduced in order to save energy and materials. However, this light weighted vehicle structure is very important to verify the fatigue strength at the development stage. Bogie system consists of bogie frame, suspensions, wheel-sets, braking system and transmission system. Among these components, the bogie frame is most significant component subjected to the whole vehicle and passenger loads. In this study, the bogie frame for the standard EMU power car is evaluated to the static and fatigue strength. And, the evaluation method is used the JIS E4207 specification throughout the FEM analysis and static load test. The static and fatigue test results for the standard EMU bogie frame of power car has been appeared very safety and stable for the design load conditions.

• Journal of the Korean Society for Railway
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• v.8 no.6 s.31
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• pp.566-572
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• 2005

This paper describes the results of structural analysis and loading test of a bogie frame. The purpose of the analysis and test is to evaluate the safety and functionality of the bogie frame under maximum load. The bogie system consist of the bogie frame, suspensions, wheel-sets, a brake system and a transmission system. Of these components, the bogie frame is the major components subjected to the vehicle and passenger loads. The evaluation method used the JIS E 4207 specifications throughout the FEM analysis and static load test. The test results have shown the bogie frame to be safe and stable under design load conditions.

• The Safety technology
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• no.202
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• pp.26-28
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• 2014

현대제철의 협력사인 대영테크에서는 철강석을 녹인 쇳물을 조형틀에 붓는 작업이 한창이었다. 한번에 300톤 가까운 쇳물이 래들에 담기면 대차를 이용해 이를 조형틀에 붓는다. 래들은 조형틀에 쇳물을 붓기 전 쇳물을 담아 옮기는 기계장치를 일컫는다. 1600도에 달하는 쇳물이 운반 중에 흘러넘치거나 래들이 마모되어 쇳물이 밖으로 유실된다면 대형사고로 이어질 수 있다. 현장에서 래들의 운반과정을 지켜보면 10m 가량 떨어진 곳에서도 열기가 느껴질 정도다. 안전에 안전을 기해야 하는 작업현장인 것이다. 이처럼 높은 위험요소가 산재해 있는 작업현장이지만 대영테크는 지난 2009년 설립된 이후 단 한차례의 사고도 발생하지 않았다. 대영테크가 설립된 이후 무사고 행진을 이어올 수 있었던 비결은 무엇인지 현장을 찾아가 이야기를 들어봤다.

• Proceedings of the KSR Conference
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• 1998.11a
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• pp.537-544
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• 1998

This paper reports in the investigation results about residual life cycle evaluation of the bogie frames. The investigations consist of following two items. The residual life cycle evaluation and wholesome state developed in the bogie frames. The statistical data of analysis about crack occurrences checked at each part of the bogie frames in preliminary and precision inspections. These results support the possibility of extending the life cycle by 5 years.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.10a
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• pp.34-38
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• 2005

This paper describes the result of load test of a bogie frame. The purpose of test is to evaluate the safety which bogie frame shall be considered fully sufficient rigidity so as to satisfy proper system function under maximum load. Bogie system consist of the bogie frame, suspensions, wheel-sets, a brake system and a transmission system. Among these component, the bogie frame is most significant component subjected to the vehicle and passenger loads. The evaluation method is used the JIS E 4207 specifications throughout the static load test. The test results have shown the bogie frame to be safe and stable under design load conditions.

• Proceedings of the KSR Conference
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• 2004.06a
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• pp.199-205
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• 2004

This paper describes the result of structure analysis and load test of bogie frame. The purpose of the analysis and test is to evaluate an safety which bogie frame shall be considered fully sufficient rigidity so as to satisfy proper system function under maximum load. Bogie system consist of bogie frame, suspensions, wheel-sets, brake system and transmission system. Among these component, the bogie frame is most significant component subjected to the vehicle and passenger loads. The evaluation method is used the JIS E 4207 specification throughout the FEM analysis and static load test. The test results have been very safety and stable for design load conditions.

• Journal of the Korean Society for Precision Engineering
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• v.25 no.10
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• pp.77-83
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• 2008

In terms of saving costs, energy and materials, the weight of cars has been gradually reduced by optimizing design of structure, which also gives us good performance. In compliance with this, it should satisfy the lifetime of cars for 25 years under the operation. The purpose of this study is to evaluate the strength of fatigue using date from strain gauges attached carbody and bogie frame. This dynamic stress can be evaluated using S-N curve based on stress amplitude. Modified S-N curve by CORTON-DOLAN is used for more conservative and substantial evaluation. In addition, !he loadings itself of carbody and bogie frame are considered by calculating the rate of the differences which are occurred between empty car and fuiiy occupied car with passengers. Rainflow cycle counting method is applied to arrange the stress data for the modified S-N curve to predict lifetime of the materials. Conclusively the cumulative damages are not only calculated by Miner's Rule, but the safety factors are also determined by Goodman diagram.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.36 no.8
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• pp.921-927
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• 2012

Reliability-based design optimization (RBDO) can be used to determine the reliability of a system by means of probabilistic design criteria, i.e., the possibility of failure considering stochastic features of design variables and input parameters. To assure these criteria, various reliability analysis methods have been developed. Most of these methods assume that distribution functions are continuous. However, in real problems, because real data is often discrete in form, it is important to estimate the distributions for discrete information during reliability analysis. In this study, we employ the Akaike information criterion (AIC) method for reliability analysis to determine the best estimated distribution for discrete information and we suggest an RBDO method using AIC. Mathematical and engineering examples are illustrated to verify the proposed method.