• 한국정밀공학회지
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• 제14권9호
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• pp.45-51
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• 1997

For semi-solid forging, it is necessarily required to prepare a workpiece with globular microstructure. Among several processes to obtain golbular microstructure, SIMA process is very simple and advantageous with respect to equipment. This paper presents the influence of effective strain on the globularization with aluminium 2024 alloy in cold working stage by SIMA process. Upsetting and forward extrusion are tested for cold working and induction heating is also carried out for reheating to obtain golbular microstructure. Microstructure is observed with an optical microscope. And finite element simulations to obtain effective strain in cold working stage are performed by using commercial finite element code, DEFORM.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2003년도 춘계학술대회논문집
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• pp.44-48
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• 2003

In metal working, cold forging that has profit to satisfy dimension accuracy is using in various manufacturing products. Recently, most of the interest thing is precision forging of gear, Gear forging product is more strength than broaching gear, and it has many advantages with reduction of factory expenses. The reason of difficulty to improve accuracy of gear dimension compare to another products is the dimension accuracy is very high, approximately 10$\mu\textrm{m}$, and because die of involute teeth and elastic strain of forged tool differ from standard curve. This paper represent quantitative analysis of die and teeth of forged tool, namely difference of curves, with experiments and analyze the factor of dimension gap, finally, will design compensated involute curve.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2003년도 춘계학술대회논문집
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• pp.139-142
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• 2003

In this study, casting/forging process was used to produce an aluminum lower control arm for automobiles. Firstly, casting experiments were carried out to get an enhanced preform for forging the lower control arm. In the casting experiment, the effect of an additive, Sr, on the mechanical properties such as tensile strength and elongation and the microstructure of a cast preform were investigated. And a finite element analysis was peformed to determine an optimal configuration of the cast preform. Lastly, a forging experiment was carried out to make the final product of aluminum lower control arm by using the above cast preform. In the casting experiments, when 0.025% Sr was added into molten A356, the maximum values of tensile strength and elongation of the cast preform were obtained. In the forging experiment, It was confirmed that the optimal configuration of a cast preform predicted by FE analysis was very useful. The cast/forged product using designed preform was made without any defects.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2003년도 춘계학술대회논문집
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• pp.216-220
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• 2003

Most important for meaningful forging simulation is the determination of correct process parameters. In addition a check and a compensation of the data base after the comparison between experiments and the computation of the developed process is necessary. The existence of a systematic process parameter data bank for special kinds of forming process in combination with forging specific simulation lifts the value of the products. Finite volume method is applied to simulate the hot forging process to investigate the defects for the automobile product. Three typical forging processes have been investigated; Extrusion by hydrolic press, Upsetting by crank press and Inclined upsetting by hammer press. Simulated result has compared with the experiment and provided a direction to improve the process.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2003년도 춘계학술대회논문집
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• pp.34-37
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• 2003

Cold forging has several advantages as compared with conventional forming by cutting process. In this study, the elastic deformations of straight bevel gear and die induced by cold forging process are investigated to use 3D-Scanner. So we could estimate the total elastic deformation as comparing between forged bevel gears and die. And finite element analysis has been performed to predict the elastic deformation, each of cold forged bevel gear and die. The predicted values are compared with the experimental values and as a result they are well agreed with experimental data.

• 소성∙가공
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• 제19권8호
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• pp.523-528
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• 2010

The forging industry is composed of those plants that make parts to order for customers; or make parts for their own company's internal use; or make standard parts for resale. Also, the forging industry is closely related with automobile industry and ship building industry - Korea's major export industry. But, it is hard to find the Korea's forging industry's statistical analysis because it is not revealed with final product. In this paper, we perform statistical analysis using the micro data service provided by the Statistics Korea. We focus on the analysis of production costs as well as the status of forging company and their employee.

• 한국정밀공학회지
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• 제15권12호
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• pp.62-67
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• 1998

An experimental study has been carried out to investigate casting process parameters which influence on the microstructures of cast preforms in casting/forging process of aluminum alloy. In the casting process, pouring temperature, pouring time, mold temperature, mold material, and, cooling method are selected as process parameters. With the cast preform, a forging test has been performed to compare mechanical properties of final products between casting/forging process and forging process. From the experimental results, low mold temperature and water cooling method are favorable for obtaining minute microstructures of cast preforms. Casting defects included in cast preforms. such as pores and shrinkage cavity, are eliminated by the forging process. And comparing cast/forged products with conventionally forged products, the former are almost as same as the latter in mechanical characteristics.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2004년도 추계학술대회 논문집
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• pp.1101-1104
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• 2004

A brake spider in an irregular shape, which is used as a part in the braking system of a vehicle like a big truck and a trailer, is subjected to a large torque and hence requires both strength and endurance over the brake heat. Manufacture of this product in practice is generally composed of hot forging processes and machining. At the present study, two or more processes were considered for the hot forging. With an initial circular billet, blocker and finisher processes were analyzed using the rigid-plastic finite element method and also in addition to the preforming process. Proper forging processes to manufacture an irregular product without forging defects, which are preforming, blocker and finisher, were discussed and commented upon.

• 한국전산유체공학회지
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• 제3권1호
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• pp.1-10
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• 1998

서로 섞이지 않는 두 비압축성 유체의 유동을 해석하기 위하여 VOF 방법에 기초한 수치 기법을 개발하였다. 유체간의 계면형상의 거동은 유동장내의 유체의 점유체적비의 변화에 의해 묘사되는데 이를 지배하는 이동방정식을 풀기 위한 새로운 대류항 계산법을 고안하였다. 대류항은 유체계면의 방향에 따라 풍상법과 역풍상법의 적절한 조합을 취하여 계산하는데 여기에 대각방향의 상류효과를 포함시켜 시간에 대한 2차 정확도를 갖도록 하였다. 또한 이 방법을 유량보정수송(FCT)법과 결합시켜 해의 단조성을 보장하였다. 몇 가지 단순 문제에 대한 시험 결과 이 기법이 수치오차에 의한 계면형상의 변형과 파손을 감소시킴을 확인하였다.

• 대한전기학회:학술대회논문집
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• 대한전기학회 2009년도 제40회 하계학술대회
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• pp.448_449
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• 2009

배전계통의 전압관리는 전력의 조류가 단방향으로 흐르나 이에 분산전원이 도입되면 전력조류가 양방향으로 흐르게 된다. 즉 역조류를 발생하는 분산전원이 연계되는 경우, 유효전력의 방향과 무효전력을 적정하게 반영해서 전압강하뿐만 아니라 전압상승의 문제도 일어난다. 또 기존의 배전계통에서는 부하의 변동에 의한 배전선의 전류변화시 전압의 변동이 변전소 인출부부터 배전선말단까지 단조감소되나 분산전원의 도입시 연계지점의 전압이 높아져 배전선로 상의 전압분포는 단조 감소의 형태만으로 되지 않는다. 본 논문에서는 PSCAD/EMTDC의 시뮬레이션을 이용하여 배전계통의 말단에 분산전원의 형태인 동기발전기와 유도발전기를 각각 연계하였을 때 나타나는 전압분포에 대해 알아보고, 전기사업법에서 정한 정적범위가 유지되는지의 유무를 평가하였다. 본 논문의 결과는 분산전원 시스템의 계통 연계 표준 가이드라인에 유용한 자료라 되리라 믿는다.