• Title/Summary/Keyword: 다이아프램 스프링

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Axial Stiffness Analysis of a Clutch Diaphragm Spring in Passenger Cars (승용차용 클러치 다이아프램 스프링의 축방향 강성해석)

  • Kim, J.Y.;Kim, J.G.;Yoon, H.J.
    • Journal of Power System Engineering
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    • v.14 no.6
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    • pp.35-40
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    • 2010
  • This article deals with the numerical analysis results of stiffness of diaphragm spring used in the clutch of a manual transmission. In order to investigate the relationship of the force and displacement in a diaphragm spring, we have established a numerical model of diaphragm spring using a well-known analytic model of Belleville spring and a cantilever beam model for the finger part of diaphragm spring. Using the stress and strain relations of Belleville spring and cantilever beam, we propose the analytic equation of motion of diaphragm spring for the use of a clutch automated actuator in an automated manual transmission. The proposed analytic model represents the typical dynamic characteristics of diaphragm spring along with the release bearing travel. And it is characterized in a closed-form equation, therefore it can be used for the further study of development of actuator and control law of clutch automating mechanism.

A Study on Durability Characteristics of Automobile Clutch Diaphragm Spring Steel According to Heat-Treatment Condition (자동차 클러치용 다이아프램 스프링 강(50CrV4)의 열처리 조건에 따른 내구특성에 관한 연구)

  • 남욱희;이춘열;채영석;권재도;배용탁;우승완
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.2
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    • pp.137-143
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    • 2000
  • An automobile clutch diaphragm spring is operating in a closed clutch housing under high temperature and subject to high stress concentration in driving condition, which frequently causes cracks and fracture. The material of spring is required to possess sufficient fatigue strength and tenacity, which depend largely on the condition of tempering heat treatment. In this paper, specimens are made under a number of different tempering temperatures md tested to find the optimal tempering heat treatment condition. The experiments include the verification of microscopic structure, hardness, tensile strength, fatigue crack growth rate, stress intensity factor range and residual stress. Also, decarbonization, which occurs in actual heat treatment process, is measured and allowable decarbonization depth is studied by durability test.

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Computation of Complex Stiffness of Inflated Diaphragm in Pneumatic Springs by Using FE Codes (상용 유한요소해석 프로그램을 이용한 공압 스프링 내 다이아프램의 복소강성 산출)

  • Lee, Jeung-Hoon;Kim, Kwang-Joon
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.16 no.9 s.114
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    • pp.919-925
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    • 2006
  • An accurate mathematical model for complex stiffness of the pneumatic spring would be necessary for an efficient design of a pneumatic spring used in vibration isolation tables for precision instruments such as optical devices or nano-scale equipments. A diaphragm, often employed for prevention of air leakage, plays a significant role of complex stiffness element as well as the pressurized air itself Therefore, effects of the diaphragm need to be included in the dynamic model for a more faithful description of dynamic behavior of pneumatic spring. But the complex stiffness of diaphragm is difficult to predict In an analytical way, since it is a rubber membrane of complicated shape in itself. Moreover, the diaphragm should be expandable in response to pressurization inside a chamber, which makes direct measurement of complex stiffness of diaphragm extremely difficult. In our earlier research, the complex stiffness of diaphragm was indirectly measured, which was just to eliminate the theoretical stiffness of pressurized air from the measured complex stiffness of the pneumatic spring. In order to reflect complex stiffness of inflated diaphragm on the total stiffness at the initial design or design improvement stage, however. it is required to be able to predict beforehand. In this paper, how to predict the complex stiffness of inflated rubber diaphragm by commercial FE codes (e.g. ABAQUS) will be discussed and the results will be compared with the indirectly measured values.

COMPUTATION OF COMPLEX STIFFNESS OF INFLATED DIAPHRAGM IN PNEUMATIC SPRINGS BY USING FE CODES (상용 유한요소해석 프로그램을 이용한 공압 스프링 내 다이아프램의 복소강성 산출)

  • Lee, Jeung-Hoon;Kim, Kwang-Joon
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.05a
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    • pp.844-849
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    • 2006
  • Accurate modeling of complex dynamic stiffness of the pneumatic springs is crucial for an efficient design of vibration isolation tables for precision instruments such as optical devices or nano-technology equipments. Besides pressurized air itself, diaphragm made of rubber materials, essentially employed for prevention of air leakage, plays a significant contribution to the total complex stiffness. Therefore, effects of the diaphragm should be taken care of precisely. The complex stiffness of an inflated diaphragm is difficult to predict or measure, since it is always working together with the pressurized air. In our earlier research, the complex stiffness of a diaphragm was indirectly estimated simply by subtracting stiffness of the pressurized air from measurement of the total complex stiffness for a single chamber pneumatic spring. In order to reflect dynamic stiffness of inflated diaphragm on the total stiffness at the initial design or design improvement stage, however, it is required to be able to predict beforehand. In this presentation, how to predict the complex stiffness of inflated rubber diaphragm by commercial FE codes(e.g. ABAQUS) will be discussed and the results will be compared with the indirectly measured values.

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Finite Element Analysis of Air Springs with Fiber-Reinforced Rubber Composites Using 3-D Shell Elements (3차원 셸 요소를 이용한 섬유보강 고무모재 공기 스프링의 유한요소해석)

  • Lee, Hyoung-Wook;Huh, Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.4
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    • pp.602-609
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    • 2001
  • This paper is concerned with the orthotropic problem of diaphragm-type air springs which consist of rubber linings, nylon reinforced rubber composite and bead ring. The analysis is carried out with a finite element method developed to consider the orthotropic properties, geometric nonlinearity using four-node degenerated shell element with reduced integration. Physical stabilization scheme is used to control the zeroenergy mode of the element. The analysis includes an inflation analysis and a lateral analysis of an air spring for the deformed shape and the spring load with respect to the vertical and l ateral deflection. Numerical results demonstrate the variation of the outer diameter, the fold height, the vertical force and the lateral force with respect to the inflation pressure and the lateral deflection.

Finite Element Analysis of Diaphragm Type Air Springs considering the Variation of Fiber Angles (섬유의 적층각을 고려한 다이아프램형 공기 스프링의 유한요소 해석)

  • Lee, Hyeoun-Guk;Kim, Se-Ho;Heo, Hun;Kim, Jin-Yeong;Chung, Su-Gyo
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 1999.04a
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    • pp.29-33
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    • 1999
  • this paper concerned with the stress analysis of a diaphragm-type air spring which consists of rubber linings nylon reinforced rubber composite. The analysis is carried out with a finite element method developed to consider the orthotropic properties geometric non-linearity and contact between an air bag and a bead ring The material properties are evaluated with the Halpio-Tsai equations and the rule of mixture. The analysis results demonstrate the variation of the outer diameter the fold height and the vertical force with different models to the design a proper diaphragm air springs.

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Dynamic Analysis of Superstructures on Very Large Floating Structure with Semi-Rigid Connections (반강접 접합부를 적용한 초대형 부유식 구조물 상부구조체에 대한 동적해석)

  • Song Hwa-Cheol;Kim Woo-Nyon
    • Journal of Navigation and Port Research
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    • v.29 no.5 s.101
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    • pp.389-394
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    • 2005
  • The additional moment occurs because the superstructures of VLFS are influenced by wave loads instead of earthquake loads. In order to reduce the additional moment, this study used the semi-rigid connections which lie between fully rigid and pinned. If the semi-rigid connections are used for superstructures of VLFS, the moment of beams can be reduced and more economical construction will be possible. This study aims to show the effect of wave loads on structure and the efficiency of the semi-rigid connections due to wave loads by analyzing the time history responses. The dynamic behaviors of the rigid frame are compared with those of the semi-rigid frame considering of static loads, wave loads and combination loads for a four-bay, three-story frames. The semi-rigid connection type is a steel tubular column with square external-diaphragm connections and the time history analysis is used for the dynamic responses. The additional moment responses due to wave loads increase $33\%$ in the rigid frame, $26\%$ in the semi-rigid frame with the spring model.