• 제목/요약/키워드: 다이아몬드 터닝

검색결과 26건 처리시간 0.023초

다이아몬드 터닝의 미세 절삭력 측정을 위한 tool holder 설계 및 절삭력 측정 (Tool Holder Design and Cutting Force Measurement of Diamond Turning Process)

  • 정상화;김상석;도철진;홍권희;김건희;유병주
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 춘계학술대회논문집C
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    • pp.507-512
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    • 2001
  • In this work, tool holder system has been designed and builted to measure cutting forces in diamond turning. This system design includes a 3-component piezo-electric tranducer. Initial experiments with tool holder system included verification of its predicted dynamic characteristics as well as a detailed study of cutting parameters. Tool holder system is modeled by considering the element dividing, material properties, and boundary conditions using MSC/PATRAN. Mode and frequency analysis of structure is simulated by MSC/NASTRAN, for the purpose of developing the effective design. Many cutting experiments have been conducted on 6061-T6 aluminum. Tests have involved investigation of velocity effects, and the effects of depth and feedrate on tool force. Forces generally increase with increasing depth of cut. Increasing feedrate does not necessarily lead to higher forces.

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다이아몬드 터닝 가공에서의 비철금속에 대한 미세절삭력 특성 연구 (A Study on Cutting Force Characteristics of Non-ferrous steel in Diamond Turning Process)

  • 정상화;김상석;차경래;김현욱;나윤철;홍권희;김건희;김효식
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2001년도 추계학술대회(한국공작기계학회)
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    • pp.38-42
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    • 2001
  • A complete quantitative understanding of DT has been difficult because the process represents such a broad field of research. The experimental measurement of tool force is a single area of DT which still covers a wide range of possibilities. There are numerous parameters of the process which affect cutting forces. There are also many turnable materials of current interest. To obtain information toward a better understanding of the process, a few cutting parameters and materials were selected for detail study. It was decided that free-oxygen copper and 6061-T6 alloy aluminum would be the primary test materials. There are materials which other workers have also used because of there wide use in reflective applications. The experimental phase of the research project began by designing tests to isolate certain cutting parameters. The parameters chosen to study were those that affected the cross-sectional area of the uncut chip. The specific parameters which cause this area to vary are the depth of cut and infeed per revolution, or feedrates. Other parameter such a tool nose radius and surface roughness were investigated as they became relevant to the research.

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다이아몬드 터닝 가공공정에서의 미세절삭력 특성 연구 (A Study on Cutting Force Characteristics in Diamond Turning Process)

  • 정상화;김상석;차경래;김건희;김근홍
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 추계학술대회 논문집
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    • pp.957-960
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    • 1997
  • A complete quantitative understanding of DT has been difficult because the process represents such s broad field of research. The experimental measurement of tool force is a single area of DT which still covers a wide range of possibilities. Here are numerous parameters of the process which affect cutting forces. There are also many turnable materials of current interest. To obtain information toward a better understanding of the process, a few cutting parameters and materials were selected for detail study. It was decided that free-oxygen copper and 6061-T6 alloy aluminum would be the primary test materials. There are materials which other workers have also used because of there wide use in reflective applications. The experimental phase of the research project began by designing tests to isolate certain cutting parameters. The parameters chosen to study were those that affected the cross-sectional area of the uncut chip. The specific parameters which cause this area to vary are the depth of cut and infeed per revolution, or feedrates. Other parameter such a tool nose radius and surface roughness were investigated as they became relevant to the research.

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다이아몬드 터닝머신에서 다중점 B 축 제어 가공법을 통한 표면거칠기 향상 (Improvement in Surface Roughness by Multi Point B Axis Control Method in Diamond Turning Machine)

  • 김영복;황연;안중환;김정호;김혜정;김동식
    • 한국정밀공학회지
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    • 제32권11호
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    • pp.983-988
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    • 2015
  • This paper details a new ultra-precise turning method for increasing surface quality, "Multi Point B Axis Control Method." Machined surface error is minimized by the compensation machining process, but the process leaves residual chip marks and surface roughness. This phenomenon is unavoidable in the diamond turning process using existing machining methods. However, Multi Point B axis control uses a small angle (< $1^{\circ}$) for the unused diamond edge for generation of ultra-fine surfaces; no machining chipping occurs. It is achieved by compensated surface profiling via alignment of the tool radial center on the center of the B axis rotation table. Experimental results show that a diamond turned surface using the Multi Point B axis control method achieved P-V $0.1{\mu}m$ and Ra 1.1nm and these ultra-fine surface qualities are reproducible.

다이아몬드 터닝머신을 이용한 알루미늄반사경의 절삭특성 (A Study of Aluminum Reflector Manufacturing in Diamond Turning Machine)

  • 김건희;고준빈;김홍배;원종호
    • 한국공작기계학회논문집
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    • 제11권4호
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    • pp.1-5
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    • 2002
  • A 110 m diameter aspheric metal secondary mirror for a test model of an earth observation satellite camera was fsbricated by ultra-precision single point diamond turning (SPDT). Aluminum alloy for mirror substrates is known to be easily machinable, but not polishable due to its ductility. A harder material, Ni, is usually electrolessly coated on an A1 substrate to increase the surface hardness for optical polishing. Aspheric metal secondary mirror without a conventional polishing process, the surface roughness of Ra=10nm, and the form error of Ra=λ/12(λ=632.8nm) has been required. The purpose of this research is to find the optimum machining conditions for reflector cutting of electroless-Ni coated A1 alloy and apply the SPDT technique to the manufacturing of ultra precision optical components of metal aspheric reflector.

국내 광학부품산업의 현재와 미래-대형 광학거울 제작 기술 동향

  • 양호순;이윤우
    • 광학세계
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    • 통권118호
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    • pp.25-27
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    • 2008
  • 국광학거울을 제작하기 위해서는 가공기술과 초정밀 측정기술이 수반되어야 한다. 국내에서는 100개 이상의 광학렌즈 및 거울 가공업체가 있으나 대부분 직경 1인치 이내의 소형광학계를 주로 생산하고 있고 면 형태 역시 구면이 대부분이다. 최근 휴대폰 카메라 등에 비구면을 사용하고 있지만 대부분 다이아몬드터닝 머신 등을 이용한 정밀급 가공수준이므로 대형 광학거울에 같은 기술을 적용할 수 있다고 보기에는 무리가 따른다. 본 원고에서는 대구경 정밀 광학거울 가공, 평가 및 코팅기술을 설명하고 관련 기술의 전망에 관하여 간단히 언급하고자 한다.

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