• Journal of the Korean Society of Propulsion Engineers
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• v.23 no.3
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• pp.58-66
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• 2019

In this study, the start-up characteristics of a staged combustion engine were analyzed numerically based on relational equation modeling of the entire engine components. The start-up characteristics were extensively analyzed considering the transient period of the total engine system from the start-up sequence till the steady-state of the engine. The performance characteristics of the engine components such as RPM of engine power-pack, chamber pressure and O/F ratio of pre-burner, and mass flow of propellants in the start-up period were investigated. Furthermore, the calculated engine data were compared satisfactorily with the experimental data. Through the comparison of data, successful validation of present engine start-up analysis has been obtained.

• Journal of the Korean Society of Propulsion Engineers
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• v.22 no.3
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• pp.109-118
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• 2018

Korea Aerospace Research Institute has developed a staged combustion cycle rocket (SCCR) engine with high specific impulse to send a 3-ton class satellite into geostationary orbit while conducting a Korean Space Launch Vehicle (KSLV) II project. The SCCR engine is different from the KSLV-II engine, which is an open cycle engine using a gas-generator. The SCCR engine with a closed cycle engine is composed of a pre-burner, a turbo pump, and a main combustor. The technology demonstration model (TDM0) was assembled and tested in the 7ton-class engine combustion test facility of Naro Space Center, and the combustion test was successfully conducted.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2017.05a
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• pp.864-870
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• 2017

The propellants are burned in the pre-burner of the staged combustion cycle engine, and the resulting hot gas drives the turbine, and the turbine operates the turbo pump. The burned gas passing through the turbo pump is supplied to the combustor at high temperature and high pressure, where the gas is supplied in an excess of fuel or an excess of oxidant depending on the amount of fuel or oxidant. When the cycle works at oxidizer-rich staged combustion, its metal pipe can ignite or explode by the impact of even small particles. In this study, we develop the powder combinations for anti-oxidation coating through the analysis of other coating materials and establish the coating process.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.47 no.7
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• pp.517-524
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• 2019

A system design has been performed for a vacuum thrust 88 ton staged combustion cycle rocket engine. Previous research has been used to estimate the performance of the engine components. And the algorithm has been proposed to evaluate the converged engine system performance. The present methodolgy has been verified by comparing the published data for RD-180. The present work adopts the most of the previous KSLV-II engine heritage for both performance improvement and cost competitiveness. The combustion pressure has been decided as 12MPa considering manufacturing difficulty, cost and performance improvement, and as a result the vacuum specific impulse has increased by 23.4s.

• Journal of the Korean Society of Propulsion Engineers
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• v.20 no.3
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• pp.1-8
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• 2016

It was examined that start-up characteristics of a staged combustion cycle engine powerpack. Among various parameters, valve opening time was considered as a main factor affecting the start-up characteristics. Using monte-carlo method, characteristics variation was analyzed when the valve opening time deviates from the nominal value. As a result, the main fuel valve opening time and the start turbine ending time were significant associated with the startup characteristics. When separating main fuel valve opening time and start turbine stop time, main fuel valve opening time was an important factor. For stable operation, the main fuel valve opening time must be set one second before after driving the start turbine. Likewise, it was confirmed that the startup analysis can suggest an appropriate startup sequence for a stable startup.

• Journal of the Korean Society of Propulsion Engineers
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• v.22 no.5
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• pp.125-131
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• 2018

Some propellants in a liquid rocket engine are burned in the pre-burner of a staged combustion cycle engine, resulting hot gas drives the turbine. The burned gas passing through the turbine is supplied to the combustor at high temperature and pressure. The form of the gas can be fuel rich or oxidizer rich dependent upon the mixture ratio or the engine scheme. When the cycle works at oxidizer-rich condition, the metal pipes composing the engine can be ignited or even exploded by an impact of very a small particle. In this study, we developed the powder combination and processes for an anti-oxidation coating through the analysis of various coating materials.

• Journal of the Korean Society of Propulsion Engineers
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• v.26 no.4
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• pp.64-71
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• 2022

For the development of an improved upper-stage engine, research on a staged combustion cycle liquid rocket engine is in progress. A cold flow test, ignition test, and combustion test plans were established and performed to develop reignition combustion technology. In order to solve the problem of purge gas flowing into the fuel line, which may cause cavitation in the turbo pump during reignition, the test results of each stage were analyzed. Based on the analysis results, the purge gas inflow problem was solved by reducing the overlapping time between the operation of the bubble removal valve and the opening of the purge valve and the engine fuel valve. Based on this, the reignition combustion test was successfully performed.

• Journal of the Korean Society of Propulsion Engineers
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• v.19 no.5
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• pp.62-70
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• 2015

A liquid rocket engine system can cause rapid pressure and temperature variations during the startup period. Thus the startup analysis is required to reduce time and expense for successful development of liquid rocket engine through the startup prediction. In this study, a startup analysis simulator is developed for a staged combustion cycle engine powerpack. This simulator calculates propellant flow rates using pressure and flow rate balances. In addition, a rotational speed of turbopump is obtained as a function of time by mathematical modeling. A startup analysis result shows that the time to reach a steady-state and a rotational speed at the steady-state are 1.3 sec and 27,500 rpm, respectively. Moreover it can indicate proper startup sequences for stable operation.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2010.05a
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• pp.21-24
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• 2010

The cooling channel of the preburner for staged combustion engines was studied. The combustion pressure of the researched preburner is about 210 bar which is very high compared with the engines of the Korean Launch Vechicle and 30 ton class liquid rocket engines developed as a pre-research program. Also, the combustion is an oxygen rich process unlike the gas generators of open cycle kerosene engines. Thus the cooling process is very important to make the preburner stable. Many configurations for the preburner were developed and numerically analyzed. As a result, the pressure loss could be reached below the target.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2017.05a
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• pp.849-855
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• 2017

The development of a staged combustion cycle engine with higher perfomance is essential to provide higher transport capability of space launch vehicles. The combustor head of engine has a cone-shaped head and its manifold of combustor has a very complicated structure. The head and manifold have been manufactured by casting or machining methode. Metal 3D printing technologies are recently known as one of promising methods to improve manufacturing process for them because they are possible to over come limitations of the two methods. In this paper, a selective laser sintering method is used to make test materials and their physical properties are studying by changing its operation parameters to establish the better processing conditions. It is found that the 3D printing method is acceptable to manufacturing the head or manifold of combustor for staged combustion cycle engine.