• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.21 no.6
• /
• pp.951-960
• /
• 1997

Package crack caused by the soldering process in the surface mounting plastic package is evaluated by applying the maximum energy release rate criterion. It could be shown that the crack propagation from the lower edge of the ie pad is easily occurred at the maximum temperature during the soldering process, where the pressure acting on the crack surface is assumed by the saturated vapor pressure at maximum temperature. The package crack formation depends on various parameters such as chip size, relative thickness, material properties, the moisture content and soldering temperature etc. The quantitative measure of the effects of the parameters could be easily obtained by using the taguchi's method which requires only a few kinds of combinations with such parameters. From the results, it could be obtained that the more significant parameters to effect the package reliability are the orders of Young's modulus, die pad size, down set, chip thickness and maximum soldering temperature.

• Journal of the Korean Society for Precision Engineering
• /
• v.26 no.7
• /
• pp.58-64
• /
• 2009

In this paper, an inspection mechanism based on laser scattering has been developed for the surface evaluation of infrared cut-off filters, and optimum conditions of laser scattering are determined using the design of experiment. First of all, attributes and influence factors of laser scattering are investigated and then a laser scattering inspection mechanism is newly designed based on analyses of laser scattering parameters. Also, Taguchi method, one of experimental designs, is used for the optimum condition selection of laser scattering parameters and the optimum condition is determined in order to maximize the detection capability of surface defects. Experiments show that the proposed method is useful in a consistent and effective defect detection and can be applied to surface evaluation processes in manufacturing.

• Journal of Welding and Joining
• /
• v.20 no.5
• /
• pp.120-126
• /
• 2002

Ni-5%Al alloy powder is widely used as the bond coating powder to improve the adhesive strength between the substrate and coating. The important properties in the bond coating are the deposition efficiency and surface roughness. In this study, it was tried to optimize the plasma spray parameters to maximize the deposition efficiency and surface roughness. In the first step, spray current and hydrogen gas flow rate were optimized in order to increase the deposition efficiency. In the next step, the seven plasma spray variables were selected and optimized to improve both the deposition efficiency and surface roughness using the Taguchi experimental method. By these optimization, the deposition efficiency was improved from about 10 % at the frist time to 51.2 % by the optimization of spray current and hydrogen gas flow rate and finally to 65.2 % by the Taguchi experimental method. The average surface roughness was increased from about $12.9\mu\textrm{m}$ to $15.4\mu\textrm{m}$.

• Proceedings of the Korea Society of Design Studies Conference
• /
• 1999.10a
• /
• pp.96-97
• /
• 1999

품질공학은 개발설계 단계에 적용하는 엔지니어링 테크놀로지(engineering technology)로서 매우 독창적이고 효과적인 방법이다. 품질공학이론을 주장한 일본의 다꾸찌박사는 "설계 품질에 대해서 설계자는 매우 세심한 주위를 기울이지 않으면 안 된다." 라고 언급하면서 이 이론을 내놓았다. (중략)

• Journal of Applied Reliability
• /
• v.4 no.1
• /
• pp.39-64
• /
• 2004

Taguchi's multi-characteristic experiments seek proper choice of levels of contollable factors which satisfy that all reponses of characteristics in a desirable range simultaneously. This aim can be achieved by response surface techniques that allow more flexible in modeling than traditional Taguchi's parameter design. In this article, a multi-response surface modeling and analysis techniques is proposed to deal with the multi-characteristic optimization problem in experimentation with Taguchi's controllable and noise factors.

• Proceedings of the Korea Society for Energy Engineering kosee Conference
• /
• 2003.05a
• /
• pp.377-382
• /
• 2003

본 연구의 대상인 자체발광 유리관은 밀봉된 유리관 내의 삼중수소에서 방출되는 베타입자와 유리관 내벽의 형광체와의 발광반응 메카니즘을 이용한 것이다. 자발광체는 삼중수소의 자연 붕괴와 형광체의 열화에 의해서 형광 효율이 감소되어 자발광체를 제조한 날로부터 지속적으로 휘도가 줄어들게 된다. 본 연구에서는 자발광체 제조 시 형광체의 열화를 최소화하기 위하여 형광체 열화에 영향을 미치는 요소인 온도, 온도 유지 시간, 공정 시 필요한 분위기를 다꾸지 방법에 의한 실험계획법으로 3인자 3수준의 교호작용을 고려하여 형광체의 음극선 발광 특성을 검토하였다.

• Proceedings of the Acoustical Society of Korea Conference
• /
• autumn
• /
• pp.393-396
• /
• 2001

차량 주행시 발생되는 소위 mimic 소음은 접이식 outside mirror의 접합부에서 발생하는 이음(異音)으로서 예민한 승객에게 지적된다. Mimic 소음은 2kHz이 상의 고주파 영역에서 특정 대역에 간헐적으로 발생하는 소음이며, 시간에 대해 앙상블 에버리지를 하는 일반적인 분석 방법으로는 나타나지 않는다. 그러나 주의 깊은 청취에 의해 그 존재를 분명히 느낄 수 있으므로 다꾸찌 시험 계획법에 의거 실험 샘플을 제작하여 녹음한 뒤, 청음 평가를 통하여 개선하는 과정을 거쳤다. 분석 결과 mimic 소음은 folding gap의 폭보다는 균일도를 유지하는 것이 중요하며, gap내의 공동(공동, cavity)을 메워 주는 것이 효과적이라는 결론을 얻었다.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
• /
• 2009.10a
• /
• pp.130-136
• /
• 2009

The goal of this paper is to develop a standard side mirror geometry that will perform well across multiple vehicles. One of the important performance attributes of a side mirror is the amount of wind noise generated under the flow conditions on a car. PowerFLOW can be used for Computer Aided Testing of the aeroacoustics performance of a design in addition to directing design modifications based on a detailed analysis of the flow structures responsible for the noise generation. Alternatively, a Design of Experiment (DOE) approach is useful to explore the design space without any a-priori assumptions of the effects of design parameter changes. Some general design guidelines regarding the significant mirror geometry factors will be determined which may help to reduce vehicle development time and cost in the future. The results of this research will also allow us to estimate the trade-off between cost saving and performance optimum related to using a standard mirror shape for different vehicles.

• Journal of the Korea Academia-Industrial cooperation Society
• /
• v.14 no.5
• /
• pp.2381-2387
• /
• 2013

This paper deals with an optimal angle error reduction method of magnetic hall sensor using hall effect elements with yoke. The magnetic position sensor is required to generate ideal sine and cosine waveforms from its hall effect elements according to rotation angle for precise angle information. However, the output signals are easy to include harmonics due to uneven magnetic field distribution from disturbance in the vicinity of hall effect elements. Thus, The paper studies a way which makes sine and cosine waveforms robust in disturbance and reduces harmonics by installing a yoke around Hall effect elements. The angle detection simulation for the magnetic hall sensor is performed by 3 dimensional finite element method and Taguchi method, one of the design of experiments. For the Taguchi method, three design parameters related to position of hall effect elements and shape of hall effect element yoke are selected.

• Korean Journal of Materials Research
• /
• v.9 no.12
• /
• pp.1245-1251
• /
• 1999

Phase-change optical disk very rapid recording, high densification of data, resulting in high feedback rate and good C/N(carrier to noise) ratio of a feedback signal. However, repetitive thermal energy may cause the deformation of a disk or the lowering of an eliminability and a cyclability of the recording. The lowering of the cyclability can be reduced by insertion of thin layer of ZnS-$SiO_2$ dielectric thin film in appropriate disk structure between the upper and lower part of the recording film. Using the Taguchi method, optimum conditions satisfying both the optimized quality characteristic values and the scattering values for film formation were found to be the target R.F. power of 200W, the substrate R.F. power of 20W, the Ar pressure of 6mTorr, and the electrode distance of 6cm. From the refractive index data, the existence of the strong interaction between the electrode distance and Ar pressure was confirmed, and so was the large effect of the electrode distance on transmittance. According to the analysis of TEM and XRD, the closer the electrode distance was, the finer was the grain size due to the high deposition rate. However, the closer electrode distance brought the negative effect on the morphology of the film and caused the reduction of transmittance. AFM and SEM analyses showed that the closer the electrode distance was, the worse was the morphology due to the high rate of the deposition. Under optimum condition, the deposited thin film showed a good morphology and dense microstructure with less defects.