• Proceedings of the KSME Conference
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• 2000.04a
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• pp.860-865
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• 2000

This Paper Proposes the test pieces of X, Y and Z axes to compensate the shape distortion of Selective Laser Sintering(SLS) parts resulting from the phase change during the sintering process. In no case of the proposed compensation test pieces of X, Y axes the accurate rates of shrinkage can be measured with the reduction of curling which is obtained from adjustment of build orientation and the formula used to get scale factors are proposed with the shrinkage rates of them. The scale factors of X, Y and Z axes are generated by building up proposed compensation test pieces. The generated scale iactors are required to satisfy the dimensional accuracy even if there are changes of the build position and the size of SLS parts in the build chamber. For this reason, it is proposed that the build positions and the size be considered to be noise factors against the compensation test pieces and a method is also proposed that scale factors be selected to robustly maintain the dimensional accuracy of SLS parts under the actual operating conditions with the application of the Taguchi Method.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.36 no.8
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• pp.945-951
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• 2012

In this study, we analyze the static and dynamic characteristics of a bulk-cement trailer with a simpler structure that carries powders. The commercial software ANSYS is used to prepare a detailed three-dimensional model of the chassis frame and tank body that bear most of the load of a bulk-cement trailer for the finite element analysis. Modal analysis is conducted to examine the dynamic characteristics of the trailer body, and static analysis shows weak links in the structure. Finally, we propose a method to increase the strength of vulnerable areas and to reduce the weight of the trailer by applying the Taguchi method.

• Transactions of the Korean Society of Automotive Engineers
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• v.22 no.3
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• pp.203-209
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• 2014

The rear center-hinge bracket is designed for supporting and folding the rear-seat backrest. This bracket needs to be strong enough to be able to rigidly hold the rear-seat backrest and to withstand luggage loads from the car trunk that are generated when a vehicle is driving on the roads. Particularly, current accident studies report that many serious occupant injuries occurred when the rear-seat back easily folded inward toward the car interior, driven by the luggage loads in the trunk. Given this fact, the robust design of the rear center-hinge bracket that mainly supports the rear backrest has become more important for providing customer safety and preventing high warranty and durability problems. However, none of the studies have emphasized its significant role and considered its robust optimization. Therefore, this paper presents how the hinge-bracket design is optimized based on an application of the finite-element method coupled with the parameter design using Taguchi's design experiment. Finally, Taguchi method's application optimizes a robust center-hinge bracket that shows more rigid performance although it has lighter weight and thinner thickness.

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.16 no.10 s.115
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• pp.997-1004
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• 2006

With the growth in electronics and the remarkable advance in wireless communication technology, mobile devices, such as mobile phones and PDAs are incessantly improved in their diverse functional performance. Lighter weight and smaller size has been gradually accomplished by recent circuit integration technology resulting in rapid growth in the number of mobile phone subscribers. Driven by customer demand, recent mobile devices are fully capable of realizing a variety of dazzling multimedia effects powered by electro-acoustic parts that have become one of the generic components. However, This paper also presents an oval micro-speaker, that is' expected to show an excellent performance within limited space of mobile phone, and its performance design has been suggested as well. Finally, a statistical approach to achieve high characteristic and performance is suggested by Taguchi method to identify a certain relationship between a mobile phone and a micro-speaker.

• Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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• v.15 no.4
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• pp.51-56
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• 2001

This papper is concerned with robust design of a linear DC motor which is steading fast in OA and FA systems due to simplicity in structure high-speed operation and high-precision positioning. The approach is based on the Taguchi method and utilizes the orthogonal way for design of experiments. In this study, first, the important factors are chosen at first. and then the concept of signal-to-nose(S/N) ratio is allied to evaluate the motor performance and each value of the design parameters is determined. This method is useful to robust design in a short time. As a result, the performance of the motor is improved.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.5 no.4
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• pp.59-64
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• 2006

High Speed Machining(HSM) reduces machining time and improves surface accuracy because of the high cutting speed and feedrate. Development of HSM makes it allowable to machine difficult-to-cut material and use small-size-endmill. It is however limited to cutting condition and tool material. In the machining operation, it is important to check main parameter of tool life and select optimal cutting condition because tool breakage can interrupt progression of operation. In this study, cutting parameters are determined to 3 factors and 3 levels which are a spindle speed, a feedrate and a width of cut. Experiment is designed to orthogonal array table for L9 with 3 outer array using Taguchi method. Also, it is proposed to inspect significance of the optimal factors and levels by ANOVA using average of SN ratio for tool life. Finally, estimated value of SN ratio in the optimal cutting condition is compared with measured one in the floor shop and reduction of loss is predicted.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.11 no.6
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• pp.48-54
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• 2012

In recent years, developments in the semiconductor and electronic industries have brought a rapid increase in the use of large size silicon. However, for many companies, it is hard to produce 400mm or 450mm wafers, because of excesive funds for exchange the equipments. Therefore, it is necessary to investigate 300mm wafer to obtain a better efficiency and a good property rate. Polishing is one of the important methods in manufacturing of Si wafers and in thinning of completed device wafers. This research investigated the surface characteristics that apply variable machining conditions and Taguchi Method was used to obtain more flexible and optimal condition. In this study, the machining conditions have head speed, oscillation speed and polishing time. By using optimum condition, it achieves a ultra precision mirror like surface.

• Transactions of the Korean Society of Automotive Engineers
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• v.22 no.7
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• pp.84-89
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• 2014

Not only the emission regulation of on-road vehicle engine, but also emission regulation of off-road engine have been reinforced. It is the reason of wide application of emission reduction technology for off-road engines. In this study, optimization of engine parameters (Injector hole number, Injection timing and EGR rate) for reduction of NOx and smoke emissions were conducted by using the analysis of sensitivity and S/N ratio of Taguchi method(DOE). As results, this paper shows optimum value of the parameters for NOx and smoke emission reduction. From the result of reproducibility verification, it is final that the prediction value of NOx and smoke has the error of below 10%. Consequently, the method and results of this study will be used for quantitative reference to EGR control mapping in next study.

• Elastomers and Composites
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• v.40 no.2
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• pp.128-135
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• 2005

Optimal conditions for preparation of starch/PVA blends were investigated with the consideration of factors that may influence mechanical properties of the blends. $L_{27}(3^{13})$ experimental designs based on Taguchi method were performed and then tensile strength, strain at break, Young's modulus and tear strength of films of the blends were measured to determine the optimal conditions for preparation. Interaction effects for each factor were determined from analysis of variables. Results of $L_{27}(3^{13})$ experiments indicated that glycerol and urea were important process factors affecting optimization of the mechanical properties.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.06a
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• pp.1394-1397
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• 2005

The object of this study was to design of micro stage, which is one of the equipments embodied in ultra precision positioning mechanism. Design factors for micro stage were decided a roundness of hinge, a thickness of hinge, a thickness of stage, a length of arms and a clearance of division. To obtain the $1^{st}$ natural frequency and equivalent stresses, FEM simulation was performed using the table of orthogonal arrays and Taguchi method was used to determine the optimal design parameters. As results of this study, the size of 1st natural frequency and equivalent stresses on micro stage was influenced significantly by a thickness of hinge and a length of arm.