• Proceedings of the Materials Research Society of Korea Conference
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• 2009.05a
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• pp.42.2-42.2
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• 2009

연속주조공정에서 용강의 통로, 산화방지 및 유체 흐름을 용이하게 하는 역할을 하는 다공성 노즐(porous nozzle)은 용강과의 직접적인 접촉으로 인한 화학 반응 및 용강의 침투현상을 방지하기 위해 불활성 가스를 주입하여 청정강을 제조하는데 이용된다. 공정 중 노즐 막힘으로 인한 배압상승과 열충격에 의한 크랙(crack) 발생이 문제되고 있으며 신뢰성 향상 연구가 요구되고 있다. 따라서 본 연구에서는 기공크기와 기공분포가 고온안정성 및 내열충격성에 미치는 영향을 알아보고, 내구성 시험 및 고장분석을 통하여 노즐의 신뢰성 향상 방안을 고찰 하였다. 기공을 제어한 시편을 제조하여 기공분포에 따른 고온안정성을 확인하기 위해 실제 사용 조건인 용강온도($1550^{\circ}C$)와 보다 높은 온도($1700^{\circ}C$)에서 각각 고온 시험을 수행하였다. 열충격을 스트레스 인자로 한 내구성 시험을 수행한 후 고장원인을 분석하였으며 열화정도를 확인하기 위해 열처리 온도에 따른 차압 및 굽힘 강도 변화를 비교하였다. 또한 결정상 분석을 통해 온도에 대한 상변화를 확인하였고, 시편의 표면 및 파단면의 미세구조 분석을 통해 크랙 발생여부를 확인하였다. 다공성 노즐의 기공분포가 균일 할수록 고온안정성 및 내열충격성이 향상됨을 확인하였고, 이를 통해 Porous Nozzle의 열화원인으로 판단되는 기공 크기 및 분포에 따른 크랙 발생에 대해 열응력 고찰을 수행하였다.

• Journal of Energy Engineering
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• v.23 no.4
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• pp.130-140
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• 2014

Rotary kiln burner has been developed continuously to improve process efficiency and exhaust emission. In this study, the characteristics of the flame and exhaust emission were numerically analyzed according to the diameter of primary air nozzle, equivalent ratio of burner, and equivalent ratio at center and side nozzle for development of multi-nozzle burner in the COG(Coke Oven Gas) rotary kiln for sintering iron ore. The results indicated that the flame length and $NO_x$ emission increase, as the diameter of primary air nozzle and equivalent ratio of burner increase. And according to the change of equivalent ratio at the center and the side of the nozzle, the flame length and average temperature in the kiln show very little change but the $NO_x$ emission shows obvious difference. In conclusion, the best design conditions which have satisfying flame length, average temperature and $NO_x$ emission are as follows: $D_2/D_1$ is 1.33, equivalent ratio of burner is 1.25 and center nozzle conditions are Rich.

• Journal of Advanced Marine Engineering and Technology
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• v.30 no.6
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• pp.677-684
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• 2006

An ejector is a fluid transfer device to be used for mixing of fluids, maintaining vacuum, and overcoming a poor suction condition. To date, most ejectors have been made from the casting process. which is time-consuming and high-cost process. Therefore, a new production method of ejectors is desired if any. In this experimental study, we proposed a new type ejector manufactured from the commercial fitting materials and the welding process, which is equipped with an orifice type nozzle. The proposed ejector has a good integrity compared with the conventional ejector because the fittings have manufactured by forging and they have more strength than the casting materials. Furthermore we adopted a multi-opening orifice type nozzle for improving a suction capacity and compared with a single-opening orifice type nozzle. From the experimental results. we confirmed that the multi-opening nozzle had a food suction capacity than the single-opening nozzle and the proposed new type ejector showed higher vacuum than the conventional type ejector in non-load condition. These improved characteristics suggests that a new type ejector by using the commercial fittings opens the feasibility to be adopted in various industry fields and that the increased suction capacity can be achieved by altering the nozzle design of a conventional ejector.

• Journal of ILASS-Korea
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• v.4 no.1
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• pp.45-54
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• 1999

The spray characteristics of a direct injection multi-hole diesel nozzle having the 2-spring nozzle holder were investigated by using the image processing system and a PDPA(phase Bowler particle analyzer) system. The spray tip penetration, the spray angle, and the droplet diameter and velocity with the variation of the pump speed, injection quantity were measured. From, the experiments, we know that there are small droplets which are not to be detected with spray image around the leading edge of the spray. In order to represent the mean characteristics of the intermittent spray very well, it is very important to set the time windows accurately. From the measurements along the axis of the spray, close to the nozzle, the initially injected droplets are overtaken by droplets that follow them. And also there are the maximum axial mean velocity and SMD at the following part of the leading edge of the spray.

• Transactions of the Korean Society of Automotive Engineers
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• v.9 no.2
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• pp.59-66
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• 2001

This experimental study is to investigate the flow characteristics of the multi-hole nozzle used in the fuel injection system of a heavy-duty diesel engine. A multi-hole diesel nozzle with a 2-spring nozzle holder was used in this study and without changing the total orifice exit area, its hole number varied from 3($d_n$=0.42mm) to 8($d_n$=0.25mm). The injection pressure and needle lift were measured and Bosch type injection rates measurement system was used. The discharge flowrates of each orifice in the multi-hole nozzle changed by the flow conditions inside the nozzle sac hole. In case that pump speed and injection quantity were low, the orifice located in the vertex of nozzle tip had a great deal of injection quantity compared with that of others. As the increment of multi-hole number, the injection duration and the mean injection pressure decrease. The mean and peak injection rates, however, increase. Actually, the mean flow coefficient(${C_d}_{(mean)}$) increases, too. The flow coefficient of the multi 8 hole was evaluated as Cd(mean)=0.74 and that is the maximum value among the examined conditions.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.37 no.11
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• pp.1361-1369
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• 2013

This study performs a computational fluid dynamics (CFD) analysis of the inner flow of a multihole injector nozzle by using ANSYS CFX 13.0. Based on the obtained results, a design of experiment (DOE) was performed and applied to investigate the effects of injector nozzle design parameters on cavitation. To analyze the design sensitivity and signal-to-noise ratio (S/N ratio), the hole diameter, hole length, hole angle, and K-factor of the nozzle hole were selected as design parameters, and the effect of these parameters was investigated at 16 experimental points. Consequently, it was found that the effect of the K-factor on the cavitation and inner flow of the injector nozzle is the greatest. Thus, the selection of a suitable K-factor is important in nozzle design considering cavitation flow.

• Journal of Energy Engineering
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• v.12 no.3
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• pp.216-222
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• 2003

An experimental study on the characteristics of a dewatering due to vacuum evaporation in the waste lubrication oil were performed using a lab scale system. Evaporation characteristics were investigated for various performance factors. Results of evaporation characteristics as a function of vacuum pressure, oil temperature, initial water concentration, and nozzle type were obtained. Increasing the oil temperature and altering the nozzle type were found to increase the evaporation rate without increasing vacuum pressure requirement. The best performance is achieved for the nozzle which made porous material.

• 기계와재료
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• v.22 no.3
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• pp.22-29
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• 2010

자원의 고갈과 지구환경오염의 심각성을 인지하는 시각이 늘어남에 따라 산업계에서도 친환경적 기술에 대한 다양한 연구 개발이 이슈가 되고 있다. 정전기력 잉크젯 패터닝 기술 또한 그 예라 할 수 있겠는데, 이는 기존인쇄 기술의 시각적인 표현의 개념을 벗어나 패턴 자체의 기능을 부여함으로써 그 가치를 높이고, 현존하는 각종 미세 패터닝 기술의 다공정성과 환경에 미치는 영향 등의 문제점을 개선 할 수 있는 기술이라 할 수 있겠다. 정전기력 잉크젯 패터닝 기술은 이미 60~70년대부터 연구 개발 되어왔던 정전기력이 유체에 미치는 영향을 제어하여 극소량 미세 액적 토출 및 분무를 이끌어 내는 기술을 기반으로 토출되는 노즐 헤드의 직경 대비 극 미량의 기능성 잉크를 토출하고, 서브마이크론(submicron)급의 패턴 인쇄를 가능케 한다. 본 논문에서는 정전기력 잉크젯 패터닝 공정의 요소기술을 기반으로 프린팅 장비를 설계 및 제작하고, 미세 액적 토출을 위한 수마이크론의 직경을 갖는 노즐 헤드를 개발 및 프린팅 장비에 대응하여 통합 제어 프로그램을 이용한 기판상의 미세 패터닝 실험을 실시하였다. 정전기력 기반 미세 패터닝 실험의 공정 변수를 잉크의 특성, 노즐헤드의 특성, 기판의 특성, 장비의 특성으로 구분지어 공정 시스템의 성능을 검토 및 기능성 잉크의 미세 패터닝을 구현 하였다.

• Proceedings of the Korean Institute of Industrial Safety Conference
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• 2003.10a
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• pp.19-25
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• 2003

산업현장에서 에어를 사용함으로써 나타나는 소음에 작업자가 노출되면, 그 소음 강도에 따라 작업자로 하여금 건강장애, 소음성난청 등을 유발하는 여러 가지 문제점이 심각하게 나타나고 있는 실정이다.(중략)

• Journal of Energy Engineering
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• v.12 no.3
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• pp.197-206
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• 2003

A numerical analysis of the pulse-jet cleaning characteristics in a porous ceramic candle filter system was performed. To obtain the detailed velocity and pressure distribution during the cleaning process in a porous filter system, the axi-symmetric compressible Navier-Stokes equations including energy conservation equation were solved by using the FLUENT code which adopts FVM (Finite Volume Method). The effects of pulse cleaning nozzle diameter, nozzle tip position, permeability of a porous ceramic candle filter, diffuser throat diameter, and cleaning pressure on the cleaning flow characteristics were investigated extensively.