• Title/Summary/Keyword: 니켈 도금

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Research on the Gold Usage Saving for Electronic Connectors (전자부품용 커넥터의 금사용량 절감에 관한 연구)

  • Son, In-Jun
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2015.11a
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    • pp.230-230
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    • 2015
  • 전자부품용 커넥터의 표면처리는 동합금 소재에 확산방지와 내식성향상을 위해서 니켈도금이 하지도금층으로 사용되며, 그리고 높은 접속신뢰성 확보를 위해서 니켈도금 표면에 금도금이 실시되고 있다. 최근, 금가격의 상승으로 인하여 커넥터의 전면에 도금을 실시하는 방법에서 커넥터의 접촉부 및 솔더부만 금도금을 실시하는 부분도금법이 널리 적용되고 있다. 본 발표에서는 전자부품용 커넥터에 사용되는 금사용량 절감을 위해서 1)부분 금도금의 치수정밀도 향상을 위한 저전류밀도 영역의 금석출 억제 첨가제의 개발, 2)금도금층을 대체하기 위한 친환경 Pd-Ni합금도금액 개발, 3)높은 합금함량을 가지는 금합금도금액 개발에 대해서 소개한다.

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Studies of Electroless Ni-plating on Surface Properties of Carbon Fibers and Mechanical Interfacial Properties of Composites (화학환원 니켈도금 처리에 따른 탄소섬유 표면 및 복합재료의 기계적 계면 특성)

  • 박수진;장유신;이재락
    • Polymer(Korea)
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    • v.25 no.2
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    • pp.218-225
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    • 2001
  • The electroless plating of a metallic nickel on PAN-based carbon fiber surfaces was carried out to improve mechanical interfacial properties of the carbon fiber/epoxy resin composites which were unidirectionally fabricated by a prepregging method. In this work, the influence of Ni-P alloy concentration showing brittle-to-ductile transition was investigated on interlaminar shear strength (ILSS) and impact strength of the composites. The surface properties of carbon fibers were also measured by X-ray photoelectron spectroscopy (XPS). As the result, the $O_{ls}$ /$O_{ls}$ ratio or Ni and P amounts were increased with increasing electroless nickel plating time but the ILSS were not significantly improved. However, the impact properties was significantly improved in the presence of Ni-P alloy in the carbon fiber surface, resulting in an increase of the ductility of the composites.

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Electromagnetic Interference Shielding Characteristics of Electroless Nickel Plated Carbon Nanotubes (무전해 니켈 도금된 탄소나노튜브의 전자파 차폐 특성)

  • Kim, Do Young;Yun, Kug Jin;Lee, Young-Seak
    • Applied Chemistry for Engineering
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    • v.25 no.3
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    • pp.268-273
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    • 2014
  • In this study, multi-walled carbon nanotubes (MWCNT) were treated with nickel by electroless plating method for improving electromagnetic interference (EMI) shielding performance of MWCNT. The physical properties of electroless plated MWCNT were analyzed by using ultra-high resolution scanning electron microscope (UHR-SEM), thermogravimetry (TGA), sheet resistance analyzer and EMI shielding analyzer. EMI shielding efficiencies of nickel electroless plated MWCNT were measured to be 16 dB from 800 MHz band, which was 1.6 times increased compared to that of the activated MWCNT. Also, the average sheet resistance of nickel electroless plated MWCNT was measured to be $70{\Omega}/sq$, which was 56% decreased compared to that of the activated MWCNT. This result could be attributed to the plating morphology on the surface of MWCNT. This result could be attributed to uniformity of plating morphology on the surface, which has more effect on EMI shielding efficiency than the amount of nickel plating.

Treatment of Pickling Wastewater from Electroless Nickel Plating by Soluble Electrode and Insoluble Electrode (용성 및 불용성전극을 이용한 무전해 니켈 도금 산세 폐액 처리)

  • Kim, Young-Shin;Jeon, Byeong-Han;Koo, Tai-Wan;Kim, Young-Hun;Cho, Soon-Haing
    • Journal of Korean Society of Environmental Engineers
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    • v.38 no.1
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    • pp.1-7
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    • 2016
  • In order to treat electrolysis nickel plating pickling wastewater to meet the effluent limit less than 3.0 mg/L, the electrolysis process by using soluble and insoluble electrode were studied. Electrolysis using soluble electrodes has a characteristic of easy elution from the electrode which the insoluble electrodes close not release metal from the electrode. For these reasons, there exist different characteristics in nickel removal efficiency, purity of nickel sludge. With this connection, the feasibility test were concluded to develop optimal conditions for the treatment of pickling wastewater electrolysis by using soluble electrodes, insoluble electrodes. Optimal condition of current density, pH were derived from the pickling wastewater using insoluble electrodes. It was concluded the highest removal efficiency of nickel at the operation condition of at pH 9, current density of $15mA/cm^2$. At these conditions, 95.3% purity of nickel sludge was achieved, iron content was 2.9%. Optimal condition when using soluble electrodes was derived current density of $10mA/cm^2$, pH 9. Purity of nickel sludge was 77.3%, iron content was 21.0%. 50.7% and 24.2% of operating cost can be saved by the use of soluble electrodes and the use of insoluble electrodes, respectively.

Characteristics of Micro-hardness and Corrosion of Electroless Nickel-Phosphorus Plating depending on Heat Treatment

  • Jung Seung-Jun;Park Soo-Gil
    • Journal of the Korean Electrochemical Society
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    • v.3 no.4
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    • pp.196-199
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    • 2000
  • Electroless plating is the desirable surface treatment method which is being widely used to all kinds of material such as requiring corrosion resistance, wear resistance and conductivity, especially plating of nonconductive material. Electroless nickel deposit has particular characteristics including non-magnetic property, amorphous structure, wear resistance, corrosion protection and thermal stability. In this study, electroless nickel plating was studied with an change in hardness and corrosion resistance of electroless nickel-phosphorus deposit depending on heat treatment. The highest hardness value was obtained by heat treatment at $500^{\circ}C$ Corrosion resistance of deposit, which had been heated at $300^{\circ}C$, was excellent when it was immersed in 1M $H_2SO_4$ solution for 60 hrs.

Rcovery of Nitric acid, Copper and Nickel from Plating Waste of Automobile (자동차 휠 도금박리 폐액으로부터 용매추출법을 이용한 질산과 구리추출 및 니켈회수)

  • An, Jong-Gwan;Son, Seong-Ho;Lee, Won-Sik;Gang, Yun-Ji
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2014.11a
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    • pp.216-218
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    • 2014
  • 자동차용 고광택 크롬 도금 박리액에는 질산과 유가금속인 구리 및 니켈이 다량 함유되어 있는 것으로 알려져 있다. 질산($HNO_3$) 및 유가금속은 고가이며 유독하므로 경제적 및 친환경적으로 반드시 회수하여 재활용하여야 한다. 본 연구에서는 도금박리액으로부터 질산과 구리, 니켈을 용매 추출법을 이용하여 분리하였다. 수상에 존재하는 질산의 농도는 0.01 ~ 1N NaOH를 이용하여 적정하여 분석하고, 금속의 농도는 ICP-MS 및 ICP-AES 등을 이용하여 분석하였다. 도금 박리액을 분석한 결과 Cu(76850mg/L), Ni(51990 mg/L)이 함유되어 있음을 알 수 있었다. 용액 내 질산의 양을 NaOH 용액을 이용하여 적정법으로 측정하였을 때, 질산의 양은 대략 1.02 M 임을 알 수 있었다. 50 % Tributylphosphate (TBP)를 이용하여 3단 추출한 유기층의 용액을 증류수를 이용하여 3회의 역추출을 하였을 때, 원액으로부터 48.1 %의 질산을 회수할 수 있음을 알 수 있었으며, 순도는 99.5% 이상이었다. 질산 회수 후 용액 내에 남은 구리와 니켈은 ISE-106로 구리를 추출하여 니켈을 분리한 후 황산을 이용해 역추출 하였다. 회수된 구리는 NaOH를 이용하여 pH를 조절하고 수산화구리 형태로 침전시킨 후 $N_2H_4$를 이용하여 환원시켰고, 온도와 pH 및 환원제를 이용하여 다양한 조건 하에 구리 분말을 제조하였다. 구리를 추출하여 라피네이트 용액으로 분리된 니켈은 $NaBH_4$를 이용하여 환원시켰고, 다양한 조건 하에서 니켈 분말을 제조하였다. 환원 된 분말은 분석결과 99%의 순수한 분말임을 알 수 있었다.

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MnO2 deposition on surface of Nickel mesh as cathode of Al-air battery (알루미늄 공기전지용 캐소드로서 니켈메쉬 표면에 이산화망간 도금)

  • O, Gi-Seok;Choe, Jin-Seop
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2015.05a
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    • pp.152-153
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    • 2015
  • 알루미늄 공기전지의 환원전극으로 많은 재료들이 쓰이고 있지만 그중에서도 니켈은 값이 싸며 전기 전도도가 높아 많이 쓰이고 있다. 니켈 메쉬표면에 이산화망간을 촉매로써 처리하지만 이산화망간 용액을 적시고 말리는 기존방법에서는 균일하게 처리가 되지 않고 공기가 통하지 않는 경우도 있기 때문에 보다 균일한 처리를 위해 전해도금을 연구하였다.

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Interfacial Adhesion between Electroless Plated Ni Film and Polyimide by Post-baking Treatment Conditions (후속 열처리 조건에 따른 무전해 니켈 도금박막과 폴리이미드 사이의 계면접착력 평가)

  • Min, Kyoung-Jin;Park, Sung-Cheol;Lee, Jee-Jeong;Lee, Kyu-Hwan;Lee, Gun-Hwan;Park, Young-Bae
    • Journal of the Microelectronics and Packaging Society
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    • v.14 no.4
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    • pp.49-56
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    • 2007
  • Effects of post-baking treatment conditions on the interfacial adhesion between electroless plated Ni and polyimide film were evaluated using $180^{\circ}C$ peel test. Measured peel strength values monotonically decrease from $38.6{\pm}1.1g/mm\;to\;26.8{\pm}2.2g/mm$ for the variations of post-baking treatment temperatures from $80^{\circ}C\;to\;180^{\circ}C$, respectively. Wet chemical treatment on the polyimide surface produces carboxyl and amide functional groups on the surface which is closely related to the change in interfacial adhesion between electroless Ni and polyimide films. It is speculated that interfacial adhesion seems to be controlled by carbonyl oxygen bonding near cohesive failure region during post-baking treatment.

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Influence of Electroless Ni-plated MWCNTs on Thermal Conductivity and Fracture Toughness of MWCNTs/Al2O3/Epoxy Composites (무전해 니켈도금된 다중벽 탄소나노튜브의 첨가가 알루미나강화 에폭시 복합재료의 열전도도 및 파괴인성에 미치는 영향)

  • Choi, Jeong-Ran;Lee, Young-Sil;Park, Soo-Jin
    • Polymer(Korea)
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    • v.37 no.4
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    • pp.449-454
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    • 2013
  • In this work, the effect of electroless Ni-plating of multi-walled carbon nanotubes (MWCNTs) on thermal conductivity and fracture toughness properties of MWCNTs/$Al_2O_3$/epoxy composites was investigated. The surface properties of the Ni-plated MWCNTs were determined by scanning electron microscopy (SEM), X-ray photoelectron spectrometry (XPS), and X-ray diffraction (XRD) analyses. Thermal conductivity was tested using a thermal conductivity measuring system. The fracture toughness of the composites was carried out through the critical stress intensity factor ($K_{IC}$) measurement. As a result, the electroless Ni-plated MWCNTs led to a significant change of surface characteristics of the MWCNTs. Thermal conductivity and fracture toughness of the MWCNTs/$Al_2O_3$/epoxy composites were greater than those of non-treated ones. These results were probably due to the improvement of intermolecular interaction between the Ni-MWCNTs and the matrix resins.

Improvement on the Corrosion Resistance and Stress Corrosion Cracking of Ultra-high Strenght AISI 4340 Steel (초강인 AISI 4340 강의 부식 저항성 향상 및 응력부식균열)

  • Hong, Won-Sik;Park, Gyeong-Sun;Lee, Sang-Yul;Kim, Gwang-Bae
    • Korean Journal of Materials Research
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    • v.6 no.9
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    • pp.885-899
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    • 1996
  • 초강인 AISI 4340강을 85$0^{\circ}C$에서 2시간 동안 오스테나이징 처리 후 수냉하고, 250, 400, $600^{\circ}C$에서 각각 2시간 동안 템퍼링 처리를 하였다. AISI 4340강의 인장 특성은 상온에서 측정되었다. AISI 4340강 위에 니켈 전해도금된 것과 도금되지 않은 시편의 분극 특성이 3.5wt%NaCI 수용액과 인공해수에서 측정되었다. AISI 4340강위에 니켈 전해도금된 시편은 500mV(vs. Ag/AgCI)이하의 전위에서 부식 저항이 크게 향상되었다. 그러나 1A/$\textrm{cm}^2$의 전류밀도에서 30분 이상 니켈 전해도금된 시편은 도금층에 불순물과 기공이 형성되었기 때문에 AISI 4340강의 부식 저항은 감소되었다. AISI 4340강의 수소취화형 응력부식균열을 여러 작용 응력과 음극인가전력에서 U-bend 시편을 이용하여 IN 3.5 wt% NaCI 수용액에서 조사되었고, 수소취화형 응력부식균열 거동은 주사전자현미경으로 조사되었다.

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