• 한국신재생에너지학회:학술대회논문집
• /
• 한국신재생에너지학회 2005년도 제17회 워크샵 및 추계학술대회
• /
• pp.693-697
• /
• 2005

This study was performed to develop accelerated life test method of the wind-turbine gearbox using accumulated damage theory that used to model the fatigue of parts that receive variable load. The accumulated damage theory was introduced, and the estimation of life and calculation of accelerated life test time was illustrated. As the actual application example, accelerated life test method of the gearbox was described. Life distribution of the wind-turbine gearbox was supposed to follow Weibull distribution and life test time was calculated under the conditions of average life (MTBF) 140,600 hours and 99% reliability for one test sample According to the accumulated damage theory, because test time can shorten in case increase test load, test time could be reduced by 1.2 years when we put the load 1.2 times of rated load than 0.93 times of rated load that is equivalent load calculated by load spectrum of the wind turbine. This time, acceleration coefficient was 21.3. This accelerated test method was used to develop accelerated test method of gear reducer, gear and bearing as well as the industrial gearbox and it is considered to be applied comprehensively to mechanical parts the fatigue of which is happened by load or pressure etc.

• 연구논문집
• /
• 통권32호
• /
• pp.35-43
• /
• 2002

This study was performed to develop accelerated life test method of machanical parts using cumulative damage theory that used to model the fatigue of parts that receive variable load. The cumulative damage theory was introduced, and the estimation of life and calculation of accelerated life test time was illustrated. As the actual application example, accelerated life test method of agricultural tractor transmission was described. Life distribution of agricultural tractor transmission was supposed to follow Weibull distribution and life test time was calculated under the conditions of average life (MTBF) 3,000 hours and 90% reliability for one test sample. According to the cumulative damage theory, because test time can shorten in case increase test load, test time could be reduced by 482 hours when we put the load 1.1 times of rated load than 0.73 times of rated load that is equivalent load calculated by load spectrum of the agricultural tractor. This time, acceleration coefficient was 11.7. This accelerated test method was used to develop accelerated test method of gear reducer, hydraulic hose and bearing as well as agricultural tractor transmission and it is considered to be applied comprehensively to machanical parts the fatigue of which is happened by load or pressure etc.

• 대한기계학회:학술대회논문집
• /
• 대한기계학회 2004년도 춘계학술대회
• /
• pp.114-119
• /
• 2004

Endbeam is an important structural member of freight bogie for the support of service loading. In general, more than 25 years' durability is necessary. However, endbeam occur fatigue fracture in dynamic stress concentration location because comparatively strength and stiffness are low. Therefore, structure analysis is performed to evaluate structural problem of endbeam and local strain range as durability analysis. The number of cycles is extracted concerning the bogie in operation by measurement dynamic stress time history on critical part which is crack initiation in actual fact. At this time rainflow cycle counting is used to consider change of stress for operating condition. Based on the fatigue life curves and the stress analysis, the fatigue life of the endbeam is predicted and compared with the experimentally determined fatigue life, resulting in a fairly good correlation.

• 한국농업기계학회:학술대회논문집
• /
• 한국농업기계학회 2003년도 하계 학술대회 논문집
• /
• pp.117-121
• /
• 2003

다양한 형태의 작업을 수행하는 트랙터의 변속기에 대한 신뢰성을 확보하기 위해서는 장기간의 수명 시험이 요구된다. 이러한 수명 시험시간을 단축하기 위해서는 트랙터가 포장에서 이용되는 형태를 토대로 한 수명예측과 가속패턴을 작성하고 가속계수 결정하는 가속 시험법이 정립되어야 한다. (중략)

• 대한기계학회:학술대회논문집
• /
• 대한기계학회 2008년도 추계학술대회A
• /
• pp.384-389
• /
• 2008

An accelerated fatigue test is essentially required to maintain the reliability of the actual structure of KTX under operation conditions. However, actual fatigue life cannot be obtained if specimens are not adequate to the conventional fatigue test. Moreover component maker did not provide data of loading stress (S) - cycles at the failure (N). In this study, we suggest a prediction method of the S-N curve for establishing an accelerating test under various load levels. Load history was acquired from the field tests. A Rainflow method was used on the cycle counting of the field load data, and then, an S-N curve was obtained through the iteration process under the condition that the damage index satisfies to 1 in the Miner's rule.

• 콘크리트학회논문집
• /
• 제20권1호
• /
• pp.13-22
• /
• 2008

다공성 시스템 내부 동결체의 생성과 성장은 온도경사와 화학적 에너지뿐만 아니라 열 물리학적 영향과 이동 물질에 의해서도 영향을 받는다. 더욱이 융해 화학물질의 확산율은 반복적인 동경융해 환경 하에서 매우 높은 값을 나타낸다. 결과적으로 콘크리트구조물의 열화는 해양환경과, 높은 고도 및 북쪽 지방에서 특히 크게 발생된다. 그러나 균열 성장과 누적된 손상에 의한 열화를 동반한 동결융해의 특성은 실험을 통해서 추정하기가 곤란하다. 이러한 손상을 예측하기 위해서 응답면기법 (RSM)을 이용한 회귀분석법을 사용하였다. 콘크리트구조물에서 반복되는 동결융해로 인한 열화의 주요 변수인 물-시멘트비, 연행공기, 동결융해의 반복 횟수 등은 응답면기법의 한계상태방정식을 구성하는데 중요한 입력 변수로 사용되었다. 누적변형률, 상대동탄성계수, 또는 등가 소성변형과 같은 주요한 열화 변수에 대한 회귀방정식은 열화된 구조물의 성능을 평가할 수 있다. 300번의 동결융해 반복 후의 상대동탄성계수와 잔류변형의 결과는 실험 결과와 매우 유사한 경향을 나타내었다. 응답면기법의 결과는 설계 시 한계값에 대한 초과 확률을 예측하는데 사용되어질 수 있다. 그러므로 개발된 예측 기법을 활용하여 반복적인 동결융해에 의해서 누적 손상을 받는 콘크리트구조물의 생애주기 관리에 사용될 수 있다.

• 전산구조공학
• /
• 제5권3호
• /
• pp.119-126
• /
• 1992

교량, 발전소, 해양구조물과 같은 토목구조물은 사용기간중에 지진, 바람, 파랑하중등에 의해 구조적 손상을 받기 쉽다. 장기간에 걸쳐 구조물에 손상이 누적되면 구조물 전체의 파괴를 초래할 수도 있다. 따라서 현존하는 구조물의 안전성을 분석하기 위한 구조물의 손상도를 추정하는 방법이 필요하다. 본 논문에서는 Inverse Modal Perturbation기법을 이용하여 구조물의 손상도를 추정하는 방법에 대하여 연구하였다. Perturbation식은 구조물의 강성 및 질량행렬의 변화량과 구조물의 고유진동수와 모우드형상의 변화량의 식으로 구성된다. 또한 구조물의 손상은 강성행렬의 변화량으로 표현하였다. 본 연구에서는 구조물의 손상도추정의 효율성을 증대시키기 위하여 2차-Perturbation식을 구성하고, 이것을 반복적인 절차를 거쳐 해를 구하는 방법에 대하여 연구하였다. 제안된 방법의 효율성은 일련의 예제해석을 통하여 검증하였으며, 추정된 결과로 부터 본 방법이 구조물의 손상을 적절히 산정함을 알 수 있었다.

• 한국기계가공학회지
• /
• 제13권5호
• /
• pp.28-34
• /
• 2014

A planetary gear train is more compact and endures greater amounts of transmission power compared to other gear systems. Although planetary gear systems operate in small volumes, they are capable of very high efficiency due to the compact combination of their gears in the planetary gear system. They also have outstanding efficiency of only 3% for power transmission, tantamount to the power loss that occurs in each of the shift stages. Given these advantages, planetary gear systems are used in the driving systems of, which are widely used in automobile transmissions, machine tools, semiconductor equipment, and in other areas in industrial fields. Current structural equipment requires higher efficiency and greater torque levels. According to these needs, we have designed a complex planetary gear system which creates higher levels of torque. In this paper, an evaluation of strength designs for the proposed planetary gear system was conducted to ensure the stability of the gear. In addition, a durability analysis based on Miner's rule was performed using RS B 0095 device.

• 한국기계가공학회지
• /
• 제14권3호
• /
• pp.131-140
• /
• 2015

The purpose of this study is to predict the fatigue life of a planet carrier of a slewing reducer for a tower crane. To predict the fatigue life of the carrier, the inertia endurance test was carried out, and then the input torque profile for the reducer was obtained. The load profile acting on the planet pins that assembled the carrier was calculated from the measured input torque profile using commercial gearbox analysis software. The stress profiles of the carrier weak points were analyzed from the calculated load profile and boundary conditions using commercial FE software, and the stress cycles were determined using the rainflow counting method. Finally, the fatigue life of the carrier was predicted using the equivalent stress range by considering the effect of mean stress, and an S-N curve was drawn up using the GL guideline and the cumulative damage law.

• 대한기계학회논문집A
• /
• 제33권4호
• /
• pp.388-395
• /
• 2009

An accelerated fatigue test is essentially required to maintain the reliability of the actual structures of KTX under operation conditions. However, actual fatigue life cannot be obtained because the conventional fatigue tests are not adequate to the real load conditions. Moreover foreign component makers have not provided data of the loading stresses (S) versus cycles at the failure (N). In this study, we suggested a deduction method of the S-N curve for establishing an accelerating test under various load levels. Load history was acquired from the field tests. A Rainflow method was used on the cycle counting of the field load data. After that, an S-N curve was obtained through the iteration process under the condition that the damage index satisfies to 1 in the Miner's rule. The deduced S-N curve was applied to the performance evaluation of Korean-made sealed knuckles compared with imports.