• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.41 no.3
• /
• pp.199-204
• /
• 2017

Many types of locking nut are commercializing in the various industries where has heavy vibration. Because nut's loosing causes a serious accident. But the most locking nuts are too expensive as the complicate manufacturing process. In this study, we design the new type of locking nut, "Curved-Nut" that is relatively simple making process. We study a relation between the elastic energy and the nut loosing mechanism. So it is analysed, the elastic energy of Curved-Nut comparing with the locking test. The Curved-Nut was manufactured on the commercial nut using a milling tool with horizontal cutting, one or two time under the nut. As the result, the more elastic energy the more prevent the loosing of the nut. We verified the performance of the loosing nut using the vibration testing equipment (NAS3350).

• Journal of the Korean Society for Aeronautical & Space Sciences
• /
• v.46 no.12
• /
• pp.994-1003
• /
• 2018

The clamping characteristics of segmented nuts in pyrotechnic separation nut are investigated using finite element analysis. When the segmented nuts are used to clamp objects, a constraint cylinder is necessary to prevent the segmented nuts from spreading out to the radial direction. During the manufacturing process, a clearance is usually introduced between the outer diameter of the segmented nuts and the inner diameter of the constraint cylinder. Therefore to find out the effect of the clearance, proper finite element modeling method is suggested to describe the clamping procedure appropriately. In addition, finite element analysis with the clearance of 0.00, 0.03, 0.06, and 0.10 mm are performed. From the analysis results, the clamping characteristics of segmented nuts are investigated according to the clearance, and several factors which should be considered to design a reliable pyrotechnic separation nut are figured out.

• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.34 no.8
• /
• pp.965-970
• /
• 2010

Bolts and nuts are widely used to fasten mechanical parts together in machines and structures. The primary role of a nut is to maintain the axial force of a bolt. In this paper, a new type of a lock nut that uses a spring is studied. To have a spring within a nut, a cocking process to narrow the top of the nut is adopted, but cracking occurred in the process. In this study, strain of an initial model is measured using the finite element analysis program, MSC/Marc. The occurrence of the crack was studied by comparing the maximum observed strain of a model with the maximum strain indicated by an accurate stress-strain diagram of 1020 steel. Then, the structure of the lock nut was optimized by response surface analysis to prevent cracking. The prototype of the lock nut was manufactured on the basis of the optimization result, and cracking did not occur.

• Journal of the Korean Society for Aeronautical & Space Sciences
• /
• v.46 no.12
• /
• pp.1004-1011
• /
• 2018

Recently, pyrotechnic separation nut has attracted a considerable attention because of its shock reduction effect among various pyrotechnic mechanical devices. However, its bolt loosening behavior under transverse vibration has not been studied sufficiently, since segmented nuts are utilized instead of conventional nut in pyrotechnic separation nut. With the background, bolt loosening analyses are carried out referring to Junker vibration test. The analysis procedure consists of two steps. The first step is the bolt fastening step, screwing the bolt by fastening torque. The second step is the bolt loosening step under transverse vibration. Through the procedure, bolt loosening behaviors are obtained, and the effect of clearance on loosening behavior is closely investigated for reliable design of pyrotechnic separation nut.

• 베이커리
• /
• no.8 s.409
• /
• pp.142-148
• /
• 2002

• Journal of the Korea Institute of Information and Communication Engineering
• /
• v.13 no.5
• /
• pp.937-943
• /
• 2009

In this paper, the algorithm discriminating the existence and nonexistence of bolts and nuts using image processing in an automobile T-Bar influencing the vibration of a frame, is introduced. To distinct whether bolts and nuts exist or not, the features of bolts and nuts are learned, and then these feature values are matched using a statistical pattern matching algorithm. Furthermore, the minimum and maximum variation rate of pixel values are used since the matching rate is low with the large variation of pixel values of bolts and nuts in each image. The proposed method in this paper is very efficient in the automation of inspection requiring real time since the inspection time is significantly reduced compared with the conventional methods.

• Journal of the Institute of Electronics and Information Engineers
• /
• v.49 no.9
• /
• pp.353-361
• /
• 2012

In this paper, we propose a improvement method of vision inspector for T type welding nut using an auto sorting system. We used edge and thread detection with histogram of image which is captured by machine vision camera. We also used a binary morphology operation for a detection of spot. A major problem in this vision inspector is abnormal operation caused by degradation of image acquired. These degradations caused by oil pollution on conveyer belt. For overcome this problem, we introduce a pre-processing using a masked histogram equalization on the image acquired. Histogram equalization is applied on masked region (nut part) for increase contrast. As a result, we can remove features caused by oil pollution on background and reduce a ratio of abnormal operation from 10.0 % to 0.2 %.

• The KIPS Transactions:PartA
• /
• v.11A no.4
• /
• pp.235-242
• /
• 2004

When manufacturing information and communication device that consists of lots of part, it is important to improve the quality of the produced system by inspecting the system accurately and exclude the defected part. In case of LCD which is recently in a great demand, the inspection process of the nut which bonds the back frame to protect the LCD panel has to be done by human labor. It highly required an automatic inspection system which can inspect the nut without wasting human resources. In this paper, we describe the process of developing a system which automatically inspect the status of nuts inserted during the manufacturing of LCD. The nut inspection vision system developed measures the number of nut's spiral, the distance between pitches, the width of a pitch, and the inside diameter of nut. We have adopted lens with high magnifying power and calibration tool and intended to produce automatic lighting for maintaining a stable environment for a high precision system. We also developed the algorithms for analyzing the nut. We apply the system to real factory field and verify that it is better than the man power in terms of error rate.

• Journal of the Korean Society for Aeronautical & Space Sciences
• /
• v.47 no.9
• /
• pp.617-628
• /
• 2019

The currently considered pyrotechnic separation nut is separated through the complicated process, because it has many internal moving parts and two variable-volume chambers connected by the vent hole. Therefore, it has many design parameters. Some of these are the contact angles between internal moving parts, the masses of the internal moving parts, the inner diameter of the push rod protrusion, the initial volumes of the chambers, the mass of the explosive charge, and the diameter of the vent hole. To improve the pyrotechnic separation nut, it is necessary to understand how the behavior of the separation nut is changed according to design parameters. In this point of view, parametric studies are carried out using the previously proposed prediction model for pyrotechnic separation nut behaviors. In each case, the parameter of the interest is changed while the others are kept unchanged. From the results, it is investigated how each design parameter influences the separation behavior.

• Journal of the Korea Academia-Industrial cooperation Society
• /
• v.20 no.4
• /
• pp.35-42
• /
• 2019

Nut fasteners that require ultra-precise control are required in the overall manufacturing industry including electronic products that are currently developing with the automobile industry. Important performance factors when tightening nuts include loosening due to insufficient fastening force, breakage due to excessive fastening, Tightening torque and angle are required to maintain and improve the assembling quality and ensure the life of the product. Nut fasteners, which are now marketed under the name Nut Runner, require high torque and precision torque control, precision angle control, and high speed operation for increased production, and are required for sophisticated torque control dedicated to high output BLDC motors and nut fasteners. It is demanded to develop a high-precision torque control driver and a high-speed, low-speed, high-response precision speed control system, but it does not satisfy the high precision, high torque and high speed operation characteristics required by customers. Therefore, in this paper, we propose a control technique of BLDC motor variable speed control and nut runner based on vector control and torque control based on coordinate transformation of d axis and q axis that can realize low vibration and low noise even at accurate tightening torque and high speed rotation. The performance results were analyzed to confirm that the proposed control satisfies the nut runner performance. In addition, it is confirmed that the pattern is programmed by One-Stage operation clamping method and it is tightened to the target torque exactly after 10,000 [rpm] high speed operation. The problem of tightening torque detection by torque ripple is also solved by using disturbance observer Respectively.