• Title/Summary/Keyword: 냉간압연

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Evolution of Strain States and Textures During Symmetrical/Asymmetrical Cold Rolling (냉간 대칭/비대칭 압연시 압연변형율 상태와 집합조직의 형성)

  • Huh Moo-Young;Lee Jae-Pil;Lee Jae-Hyup
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.08a
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    • pp.19-24
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    • 2004
  • Symmetrical and asymmetrical rolling was performed in AA 1050 sheets. Asymmetrical rolling was carried out by using different roll velocities of upper and lower rolls. The effect of the reduction per rolling pass on the formation of textures and microstructures during symmetrical and asymmetrical rolling was studied. In order to intensify the shear deformation, symmetrical and asymmetrical rolling was carried out without lubrication. The strain states associated with rolling were investigated by simulations with the finite element method (FEM). A fairly homogeneous residual shear strain throughout the sheet thickness was observed after asymmetrical rolling. Symmetrical rolling with a high friction gave rise to a strong net shear strain gradient in the sheet thickness.

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Thickness Control of Cold-Rolling Mills with Roll Eccentricity (롤편심을 포함한 냉간 압연시스템의 두께제어)

  • 김승수;김종식;황이철
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.248-254
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    • 1996
  • A disturbance rejection controller using eccentricity filtering and LQ control techniques is proposed to alleviate significantly the effect of roll eccentricity in multivariable cold-rolling processes. Fundamental problems such as process time delay inherent in exit thickness measurement and non-stationary characteristics of roll eccentricity signals can be overcome by the proposed control method. The filtered instantaneous estimate of roll eccentricity may be exploited to improve instantaneous estimate of the exit thickness variation based on roll force and roll gap mearsurements, and a feedforward compensator is augmented as a reference for a gaugemeter thickness estimator. And, LQ feedback controller is combined with eccentricity filter for the attenuation of the exit thickness variation due to the entry thickness variation. The simulation results show that eccentricity components have been significantly eliminated and simultaneously other distrubances also have been attenuated.

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Development of a Cold Rolling Oil with Lubricity and Mill Cleanness Property (윤활성 및 압연기 청정성을 겸비한 냉간 압연유의 개발)

  • 한석영;송교봉;이준정
    • Tribology and Lubricants
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    • v.13 no.2
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    • pp.74-81
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    • 1997
  • The purpose of this study is to develop a cold rolling oil with lubricity and mill cleanness property under the rolling conditions of high reduction ratio and high rolling speed. Six kinds of oil samples were blended. Evaluation of lubricity and anti-seizuro property of the samples were carried out with a laboratory scale rolling mill, where the contact conditions between work roll and strip are very close to actual cold rolling mill. Laboratory evaluation for dispersion, contamination, anti-oil stain property and residual carbon, etc. were carried out with several testers such as longterm circulation tester, Coulter counter and Conradson tester. A new high speed cold rolling oil with good lubricity and mill cleanness property was developed compared with the previously developed rolling oil.

Fatigue Life Prediction of Spot Welds in SPCC (냉간압연강판 점용접부의 피로수명예측)

  • 이용복
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1997.04a
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    • pp.137-142
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    • 1997
  • Spot welding has been used in the sheet metal joining processes because of its high productivity and convenience. In this study effects of welding conditions on the fatigue life and predicting methods of fatigue life of spot welded joint have been studied. Fatigue life was estimated by stress index parameter considering multiaxial stresses. Fatigue tests were conducted with the tensile-shear specimens using SPCC. Fatigue life of spot welded joint was influenced by welding currents and was predicted exactly with taking into account Stage III.

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Loop-shaping LQ controller design for tandem cold mills (연속 냉간 압연시스템을 위한 루프형성 LQ 제어기 설계)

  • 김종식;김철민;이원호;곽재호
    • 제어로봇시스템학회:학술대회논문집
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    • 1993.10a
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    • pp.987-993
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    • 1993
  • A loop-shaping LQ controller is synthesized for tandem cold mills. And a new loop-shaping technique is suggested for LQ controller design. The suggested loop-shaping LQ control system is compared with the standard loop-shaping LQ control system. The simulation results show that the thickness and interstand tension control accuracy of tandem cold mills can be improved by the compensated loop-shaping LQ controller.

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Experimental Study on the Magnetic and Mechanical Properites in a Cold Rolled Steel (냉간압연강판의 자기 및 기계적특성에 관한 실험적연구)

  • Kim, Chung-Kyun;Kim, Chong-Eok
    • Journal of the Korean Society for Precision Engineering
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    • v.6 no.4
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    • pp.103-107
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    • 1989
  • The effects of annealing temperature on the magnetic properties (maximum permeability, coercive force and remanence) and mechanical properties (hardness, tensile strength and elongation at rupture) were analyzed using the nondestructive impulsive magnetic analyzer in a medium carbon cold rolled steel sheet. This nondestructive method was very useful for the analysis of magnetic and mechanical properties of materials. As it was known in the literature, the three distinct processes that indicate the recovery, recrystallization, and grain growth of a metal were measured with the non-destructive analyzer.

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Prediction of Sheet Metal Necking with Anisotropic Hardening (이방성 가공경화를 고려한 냉간 압연강판의 넥킹 예측)

  • 인정제;김권희;함주희
    • Transactions of Materials Processing
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    • v.10 no.2
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    • pp.160-166
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    • 2001
  • Uniaxial necking is studied for steel sheets with initial anisotropy. The state of anisotropy is continuously altered by subsequent tensile deformation at angles to the rolling direction. The orientations of orthotropy axes are changed before the onset of necking. A simple hardening rule which incorporates the rotations of orthtropy axes is proposed and the necking strains are predicted at angles to the rolling direction. Predicted results show good agreement with the experiments.

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Analysis of Spatial Control System in Cold-Rolling thru Web-based Remote Monitoring (Web기반의 원격모니터링을 통한 냉간 압연의 공간제어 시스템 해석)

  • 최승현;임준홍
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.183-183
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    • 2000
  • In this paper, web-based remote monitoring for cold-rolling system is developed and the analysis of spatial control system is performed. The remote monitoring system is able to grasp the status of cold-rolling system regardless of time and locations. We analyzed spatial control algorithm of the system with the collected data. The usefulness of spatial control system is shown by simulation studies.

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Digital Preview and Noninteracting Controller Design for Tandem Cold Mills (연속 냉간 압연시스템을 위한 디지털 예견 및 비간섭 제어기 설계)

  • 김승수;김종식;이규택
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.04b
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    • pp.293-298
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    • 1995
  • A digital preview controller is designed for tandem cold mills to achieve a better improvement of the thickness accuracy. And simultaneously a blocked noniteracting controller is synthesized for rejecting the interactive effects among adjacent stands and for controlling independently each roll stand of landem cold mills. The performance effects and characteristics of the suggested roll control system are discussed in the practical view points. The simulation results show that the thickness accuracy of tandem cold mills can be largely improved by the blocked noninteracting and digital preview contoller.

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