• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2009년도 제7회 압연 심포지엄
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• pp.117-120
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• 2009

The rolling of flat slabs or sheet metal is probably the most advanced technique of metalworking technology. In spite of this very intensive activity, the problem if edge cracking has not been resolved. Although edge cracking is a major industrial problem, relatively little well-documented experimental work has been published on subject. Despite the paucity of exact experiments, it is reasonably certain from published data that three causes contribute to its occurrence; (1) limited ductility of the rolled material (2) uneven deformation at the edges and (3) variations in stresses along the width of the rolled material, particular near the edge. The present study was carried out to show the generation of edge cracking using ductile fracture criteria and FE-simulation. The validity of simulated results was verified by rolling experiments of steel strip.

• 동력기계공학회지
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• 제14권2호
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• pp.40-47
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• 2010

This paper proposes a fault detection system to detect the strip rupture in six-high stand Cold Rolling Mills based on transient current signal of an electrical motor. For this work, signal smoothing technique is used to highlight precise feature between normal and fault condition. Subtracting the smoothed signal from the original signal gives the residuals that contains the information related to the normal or faulty condition. Using residual signal, discrete wavelet transform is performed and acquire the signal presenting fault feature well. Also, feature extraction and classification are executed by using PCA, KPCA and SVM. The actual data is acquired from POSCO for validating the proposed method.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2009년도 춘계학술대회 논문집
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• pp.471-472
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• 2009

• Journal of Advanced Marine Engineering and Technology
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• 제35권2호
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• pp.244-251
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• 2011

유한요소법을 통하여 유성압연기에 의한 스테인리스 강관 압연공정을 연구하였다. 3개의 롤에 의한 만네스만 공법을 압연공정에 적용하였다. 보통 유성압연은 냉간가공으로 시작하여 열간가공으로 종료되며, 기존의 압출공정에 비해 공정단축과 생산비절감의 장점을 갖고 있다. 압연공정은 다양하고 복합적인 공정변수를 가지고 있으며, 각각의 변수들은 성형결과에 영향을 미친다. 따라서 유성압연의 다양한 공정변수가 해석에 고려되어야 한다. 본 연구에서는 스테인리스 강관성형의 가능성과 생산성을 검토하였고, 소재예열 및 자전속도, 제품두께 변화를 해석에 반영하였다. 스테인리스 강관 압연공정은 성공적으로 시뮬레이션 되었고 최적의 압연조건을 결정하는데 유용할 것이다.

• 한국정밀공학회지
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• 제12권7호
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• pp.114-122
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• 1995

A digital preview controller is designed for tandem cold mills to achieve a more improvement of the thickness accuracy. Simultaneously a blocked noninteracting controller is synthesized for rejecting the interactive effects among adjacent stands and for controlling independently each roll stand of tandem cold mills. The performance effects and characteristics of the suggested roll contol system are discussed in the practical viewpoint. The simulaltion results show that the thickness accuracy of tandem cold mills can be largely improved by the blocked noninteracting and digital preview controller.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1999년도 제3회 압연심포지엄 논문집 압연기술의 미래개척 (Exploitation of Future Rolling Technologies)
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• pp.142-149
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• 1999

Strip profile and shape control is one of the most important technologies in cold mill, especially for ultra-thin and wide cold strip. The 6-high mills, both of HCMW and UCMW mill, are known to be very effective for the shape controllability. The optimized values of these factors for set-up scheduling were analyzed and found that excellent strip control would be possible by controlling the combination of the influencing factors according to hot coil profile. The important considerations for operation were discussed for individual stand.

• 한국정밀공학회지
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• 제17권8호
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• pp.78-86
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• 2000

This study identified a linear time-invariant mathematical model of each stand of a five-stand tandem cold mill. Two model identification methods are applied to construct a linear model of each stand of the tandem cold mill. For the model identification the input-output data that have interstand interference property in tandem cold rolling are obtained from a nonlinear simulator of the tandem cold mill. And a linear model of each stand is identified with N4SD(numerical algorithms for subspace state space system identification) method based on a state-space model and Least Square algorithm based on a transfer function. Furthermore a modeling error of the tandem cold mill is quantitatively analyzed from a maximum singular value plot of error function between an identified nominal model and uncertain model. In conclusion the comparison of the output signals between the existing Taylor linearized model the identified linear model and the nonlinear model of the tandem cold mill shows the accuracy and the applicability of the proposed identified model.

• 대한기계학회논문집A
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• 제34권9호
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• pp.1299-1304
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• 2010

압연실험을 통해서 폭 방향 변형 편차가 존재하는 실리콘 강판의 가공파손을 고찰하였다. 폭 방향 변형 편차는 강판에 웨이브를 발생시키고 압연방향으로 소재의 에지 부위(혹은 센터 부위)에 인장(혹은 압축)을 준다. 실제 압연기에서 발생하는 웨이브를 실험실적으로 구현하기 위해서 공형롤을 설계 및 제작하였다. 실험에 사용한 소재는 고-실리콘(약 3%) 강판이다. 본 실험을 통해서 센터 웨이브에 의해 발생되는 에지 부위 인장응력이 가공파손에 가장 지배적인 요인이라는 것이 제시되었다. 센터 웨이브를 일으키는 폭 방향 변형 편차의 정도에 따라 에지 파손과 지그재그 형태의 시편 중심 절손을 유발한다는 결과도 도출하였다.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1996년도 추계학술대회 논문집
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• pp.248-254
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• 1996

A disturbance rejection controller using eccentricity filtering and LQ control techniques is proposed to alleviate significantly the effect of roll eccentricity in multivariable cold-rolling processes. Fundamental problems such as process time delay inherent in exit thickness measurement and non-stationary characteristics of roll eccentricity signals can be overcome by the proposed control method. The filtered instantaneous estimate of roll eccentricity may be exploited to improve instantaneous estimate of the exit thickness variation based on roll force and roll gap mearsurements, and a feedforward compensator is augmented as a reference for a gaugemeter thickness estimator. And, LQ feedback controller is combined with eccentricity filter for the attenuation of the exit thickness variation due to the entry thickness variation. The simulation results show that eccentricity components have been significantly eliminated and simultaneously other distrubances also have been attenuated.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1999년도 제3회 압연심포지엄 논문집 압연기술의 미래개척 (Exploitation of Future Rolling Technologies)
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• pp.403-411
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• 1999

The steel plate for shadow mask is used in a Cathode-ray tube of TV monitor and is the strictest product in surface quality because hundreds thousand of holes are perforated in a plane of 25 ${\times}$25 inches. To mass-produce this product, a reversible cold rolling mill for silicon steel was used and the rolling technology and the activity for quality improvement are described in this work. Because the steel plate is a mild steel, which is very sensitive to strip-breakage even in a low tension, we reset the minimum tension values matching to the operating conditions. The roll mark due to the multi-segmented araangement of shape controlling roll was prevented by hardening the intermediate shape controlling roll and by changing the existing working-roll into a HSS (Hig Speed Steel) roll. The scratch caused by the speed difference between a idle roll and a strip was prevented by increasing the roll roughness. With these activities, the steel plate for shadow mask can be stable. The continuous improvement of quality is, however, required for the customer satisfaction both of domestic and overseas market.