• Title/Summary/Keyword: 내열 코팅

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The Study of Mechanical Properties on Cr-Zr-Si-N Coating with Various Ar/N2 Ratio (아르곤과 질소 가스 비율에 따른 CrZrSiN 박막의 물성 변화에 대한 연구)

  • Kim, Gyu-Seong;Ra, Jeong-Hyeon;Lee, Sang-Yul;Jeon, Jong-Beom
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2014.11a
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    • pp.226-226
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    • 2014
  • 난삭재에 대한 관심이 증가하면서 최근 공구시장에서는 고경도, 고내열성을 갖는 코팅물질에 대한 연구가 진행되고 있다. 따라서 두 장점을 모두 가진 나노복합구조를 가진 박막에 대한 연구가 진행되고 있으며 특히 경도에 영향을 미치는 나노결정립과 내열성에 영향을 주는 비정질층의 비율을 조절하는 연구에 집중하고 있다. 따라서 본 연구에서는 질소분압이 변화시키며 CrZrSiN 박막의 물성 변화를 확인하였다.

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카본 페놀 복합재료의 내열특성 연구(I)

  • Lee, Hyung-Sik;Jung, Sam-Tae;Yoon, Nam-Gyun;Ye, Byung-Han;Jung, Bal
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 1995.05a
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    • pp.23-29
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    • 1995
  • Fafbric 4종, 수지2종과 상용화된 프리프레그 2종에 대한 내열특성에 관하여 비교 연구 하였다. Fabric의 특성은 알려진 바와 같이 PAN계 카본 fabric의 경우 내삭마성은 우수하나 단열성능이 떨어지고, Rayon계의 경우는 그 반대이다. 공정성면에서는 rayon spun yarn으로 제직한 경우가 가장 우수한 것으로 나타났다. Spun PAM으로 제직한 경우는 직조후 탄화공정을 채택함으로써. 노즐재료로서 PAN계 탄소섬유의 사용을 가능하게 하였지만 즉 공정성은 좋으나 단열성 및 내삭마성 모두가 떨어졌다. F940수지의 경우는 SC1008과 페놀수지의 화학적특성은 다소 차이가 있으나 물리적특성이나 열적특성은 거의 유사한 것으로 나타났다. 프리프레그의 제조는 각수지와 Fabric의 조건에 맞게 R/C, V/C를 조정하여 코팅하였다. 토오치 테스트등 결과들을 종합해보면 전체적인 노즐재료로서의 성능은 아직은 Rayon계 카본이 우수한것으로 판단할수 있으나, 보다 정확한 평가를 위해서는 실제 노즐 테스트가 필요하다.

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Analysis and Mechanical Behavior of Coating Layer in Metallic Glass Matrix Composite (비정질 기지 복합재 코팅층의 미세조직 분석 및 기계적 거동)

  • Jang, Beom Taek;Yi, Seong Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.6
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    • pp.629-636
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    • 2014
  • For surface modification, bulk metallic glass coatings were fabricated using metallic glass powder and a mixture of a self-fluxing alloy or/and hard metal alloys with a heat-resisting property using a high velocity oxy-fuel coating thermal spraying process. Microstructural analyses and mechanical tests were carried out using X-ray diffraction, a scanning electron microscope, an atomic force microscope, a three-dimensional optical profiler, and nanoindenation. As a result, the monolithic metallic glass coating was found to consist of solid particle and lamellae regions that included many pores. Second phase-reinforced composite coatings with a self-fluxing alloy or/and hard metal alloy additives were employed with in-situ $Cr_2Ni_3$ precipitate or/and ex-situ WC particles in an amorphous matrix. The mechanical behaviors of the solid particles and lamella regions showed large hardness and elastic modulus differences. The mechanical properties of the particle regions in the metallic glass composite coatings were superior to those of the lamellae regions in the monolithic metallic glass coatings, but indicated similar trends in matrix region of all the coating layers.

Al 확산침투처리를 통한 Inconel 617의 코팅층의 상분석 및 고온산화특성평가

  • Im, Jeong-Hun;Jo, Tae-Seon;Kim, Dae-Geon;Kim, Yeong-Do
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2009.11a
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    • pp.51-51
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    • 2009
  • Ni 기 초내열합금은 원자력 발전설비의 열교환기용 재료를 비롯한 발전용 가스터빈, 제트엔진, 화학공장용 튜브 및 파이프재료 등 우수한 고온 기계적 특성 및 고온 내식성을 요구하는 각종 부품재에 광범위하게 이용되고 있다. Al 확산침투처리는 Ni기 초내열합금에 Al 혼합분말을 이용하여 금속간합화물을 코팅함으로써 고온산화특성 향상에 효과적인 방법이다. 본 연구에서는 Al 확산침투처리를 통하여 Inconel 617 표면에 Aluminide 코팅층을 형성함으로써 고온 내산화특성을 향상시키고자 하였다. Al 확산침투처리는 Al :$Al_2O_3$ : $NH_4Cl$ = 15g : 83g : 2g(wt.%)의 비율의 혼합분말을 사용하여 $900^{\circ}C$에서 1 시간 동안 Ar 분위기에서 수행되었다. Al 확산침투처리 후 $950^{\circ}C$에서 1000 시간 동안 air 분위기에서 열화시험을 수행하였다. Al 확산침투처리 후 고온열화를 통해 고온산화특성을 평가였으며, 고온 열화에 의해 형성된 코팅층의 석출물과 계면상의 상분석을 수행하였다.

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Effect of Thermal Barrier Coating and Film Cooling Condition on the Cooling Performance of Liquid-propellant Rocket Engine Combustor (액체로켓 엔진 연소기의 열차폐 코팅 및 막냉각 조건에 따른 냉각 성능 변화 해석)

  • Joh, Miok;Kim, Seong-Ku;Choi, Hwan-Seok
    • Journal of the Korean Society of Propulsion Engineers
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    • v.18 no.2
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    • pp.52-59
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    • 2014
  • The effect of ceramic thermal barrier coating thickness on the cooling performance of a liquid-propellant rocket engine combustor has been investigated through combustion/cooling performance analysis whose results verified against measured data from hot-firing tests. Also have been confirmed the effects of film cooling amount near the face plate on the coolant temperature and on the thermal barrier coating surface temperature. Some important points to be considered for designing cooling schemes for regeneratively cooled rocket engine combustor have been drawn and reviewed from present study and further verification of the analysis tool should be performed in the future.

Heating Characteristics of Carbon Fiber Polyimide-Coated by Electrophoretic Deposition (전기영동증착법으로 폴리이미드를 코팅한 탄소섬유의 발열 특성 연구)

  • Geon-Joo Jeong;Tae-Yoo Kim;Seung-Boo Jung;Kwang-Seok Kim
    • Journal of the Microelectronics and Packaging Society
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    • v.30 no.1
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    • pp.90-94
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    • 2023
  • Carbon fiber(CF) with excellent thermal conductivity and electrical conductivity is attracting attention as an alternative material because metal heating elements have problems such as high heat loss and fire risk. However, since CF is oxidized and disconnected at about 200℃ or higher, the application of heating elements is limited, and CF heating elements in the form of vacuum tubes are currently used in some commercial heaters. In this work, polyimide(PI) with high heat resistance was coated on the surface of carbon fiber by electrophoretic deposition to prevent oxidation of CF in the atmosphere without using a vacuum tube, and the coating thickness and heat resistance were investigated according to the applied voltage. The heater made by connecting the PI-coated CF heating elements in series showed stable heating characteristics up to 292℃, which was similar to the heating temperature result of the heat transfer simulation. The PI layer coated by the electrophoretic deposition method is effective in preventing oxidation of CF at 200℃ or higher and is expected to be applicable to various heating components such as secondary batteries, aerospace, and electric vehicles that require heat stability.

Synthesis of Polyisoimides and Their Thermal Imidization in Solution State (폴리아이소이미드의 합성과 용액상태에서의 열적 이미드화 반응)

  • 김지석;김문선;이병춘;손금임;김영준
    • Proceedings of the Korean Fiber Society Conference
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    • 2001.10a
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    • pp.37-40
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    • 2001
  • Aromatic polyimides는 다른 고분자 재료에 비해 고온에서의 열 안정성 및 기계적 물성, 내화학성, 전기 절연성, 난연성 등이 매우 탁월하기 때문에, 최근 들어서 고성능 구조재료, 전자재료(microelectronics devices, electrical insulators of semiconduntor packages), 내열성 접착제, 코팅제 등 그 응용 범위가 점차 확대되고 있는 추세이다. (중략)

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The Photocatalytic Degradation of Humic Acid by TiO2 Sol-Gel Coating -Characterization of Humic Acid in the Chemical Oxidation Treatment (II)- (TiO2 졸-겔 코팅 막에 의한 Humic Acid의 광분해 -화학적 산화법에 의한 부식산의 분해처리 기술에 관한 연구 (II)-)

  • Seok, Sang Il;Ahn, Bok Yeop;Suh, Tae Soo;Rhee, Dong Seok
    • Journal of Korean Society of Environmental Engineers
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    • v.22 no.4
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    • pp.765-773
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    • 2000
  • The degradation of humic acid using $TiO_2$ coatings was studied, $TiO_2$ coatings were prepared by dip-coating method. Sol solutions for coating were prepared by mixing the gel, which can be produced by the reaction of $TiOCl_2$ and $NH_4OH$ solution, and hydrogen peroxide solution, and hydrolysis of titanium tetraisopropoxide (TTIP). It was shown from XRD that coatings from sol aged at $100^{\circ}C$ for 18h with titanium peroxo solution were crystallized to anatase in the range of temperatures of $25^{\circ}C$ to $500^{\circ}C$. In contrast, those coated from TTIP were crystallized to anatase at temperature above $400^{\circ}C$. So the sols originated from $TiCl_4$ can be applied for not only on the heat-resistance substrates but on the plastic substrates. Thickness and the quality of the films were dependent on the withdrawing speed, the concentration of sol, and the number of coating. The films showed various interference colors depending on the thickness of them. In the case that the films coated 2 times at withdrawing speed of 2.5cm per minute by 0.2M sol, the films had a transparent light blue color with thickness of around 50nm. It was known from the result of photo-degradation by $TiO_2$ coatings using humic acid that the removal efficiency of $COD_{cr}$ was over 85% after illumination of $UV/H_2O_2$ for 40min. and that of UV/VIS absorbable materials was over 95%.

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Fundamental Study on Ni-Base Self-Fluxing Alloy Coating(II) - The Effect of Strengthening Treatment on Mechanical Properties of Coating Layer - (Ni-기 자융성합금의 코팅에 관한 기초적 연구(II) - 코팅층의 기계적 특성에 미치는 강화처리의 영향 -)

  • Kim, Y.S.;Oh, M.S.
    • Journal of Power System Engineering
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    • v.2 no.2
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    • pp.35-40
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    • 1998
  • In this study, the author investigated the effects of strengthening treatments on the mechanical properties of plasma sprayed Ni-base self fluxing alloy. Strengthening treatments for sprayed specimens were carried out in 4 different temperature conditions in vacuum furnace. The mechanical properties, such as microhardness, thermal shock resistance and erosion resistance were tested for the sprayed specimens after strengthening treatments. And it was proved that the mechanical properties of coating layer were much improved by strengthening treatments.

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Laser Surface Texturing Effects of APSed Self-lubricating Ceramic composite coatings (APS법으로 제작한 자기윤활세라믹복합코팅층의 레이저표면텍스쳐링 효과)

  • Lee, Sol-Bin;Kim, Seong-Ho;Jeong, Sang-Hun;Jo, Seong-Hun;Kim, Tae-Ho;Lee, Su-Wan
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2014.11a
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    • pp.299-299
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    • 2014
  • 엔진블럭 사이를 왕복 운동하는 피스톤은 엔진블럭과의 마찰은 불가피한 상태일 수밖에 없으며 이렇게 된다면 엔진블럭 또는 피스톤의 파손, 변경이 있을 수밖에 없다. 피스톤에 대한 연구는 이러한 파손, 변경을 최소화시키기 위해서 내마모성, 내열성 그리고 내구성을 향상시키는데 목적을 두고 있다. 본 실험은 APS법으로 제작된 자기윤활복합코팅층을 준비해 레이저표면텍스처링을 넣어 마찰 실험을 하였다. 기지재로는 알루미나-지르코니아복합체를 사용하였고, 고체윤활제로는 $CaF_2$$BaF_2$을 사용하였다.

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