• Elastomers and Composites
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• v.41 no.2
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• pp.79-87
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• 2006

This study are conducted for the purpose of developing rubber material with noise and crack resistance. Cure characteristics, physical properties, thermal resistance, fuel resistance, abrasion resistance, crack resistance and noise resistance of NBR compounds with the various amounts of oleamide and aramid chip were investigated. From the measurements of cure characteristics and Mooney viscosities, cure characteristics of uncured rubber showed that a torque was decreased as the amount of oleamide increased. Hardness, modulus and elongation of rubber specimens tended to be reduced gradually, however, tensile strength remained unchanged as the amount of the oleamide increased. As a testing results of heat resistance for 70 hours at $120^{\circ}C$ and oil resistance far 70 hours at $40^{\circ}C$, tensile strength and elongation were all reduced. From the TGA/DSC analysis, there was no such a change observed in thermal characteristics of rubber materials. As a result of testing basic physical properties, abrasion resistance, noise resistance and crack resistance, the optimum ratio of oleamide to NBR was found to be 3 phr, while that of aramid to NBR 227001 was 1 phr.

• Proceedings of the KWS Conference
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• 2009.11a
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• pp.13-13
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• 2009

현재 열간단조 금형을 제작함에 있어 육성용접을 실시하는 방법이 금형강 STD61, STD11 등으로 제작하는 방법에 비해 보수나 비용적인 측면에서 이점을 가지고 있기 때문에 점차적으로 증가하고 있는 추세이다. 열간단조 공정에서 금형은 $1000^{\circ}C$이상의 고온재료와 반복접촉하게 된다. 이때 이형제의 사용은 급속냉각 및 급속가열의 열피로를 가속시킨다. 또한, 금형은 반복충격에 의한 기계적 피로를 받게 된다. 이러한 금형의 사용환경을 고려한 FCW는 종래 고가의 $2.8{\sim}3.2{\Phi}$인 외국산 FCW를 사용하였으나 이를 대체한 $3.2{\Phi}$ 태경 FCW가 국내에서 개발되었다. 하지만 개발된 FCW를 사용하여 제작된 금형의 수명이 부족한 현상이 발생하였다. 이에 금형의 수명을 연장시킬 수 있는 내균열성 및 내열충격성을 확보한 태경 FCW의 개발과 개발된 FCW의 성능평가가 요구되었다. 특히 열간단조 금형에 있어서 중요한 내열충격성의 경우 가열과 냉각의 반복 Cycle에 의한 Thermal shock의 평가가 대부분이며 높은 Cycle로 인해 많은 시간이 걸리며, 또한 가열과 냉각을 오갈 수 있는 고가의 시험장치가 요구된다. 그러므로 개발된 FCW 육성용접부의 내균열성 및 내열충격성을 평가할 수 있는 방법에 대한 연구와 특히 내열충격성을 시간이 적게 걸리면서도 경제적으로 평가할 수 있는 방법에 대한 연구가 필요하다. 본 연구의 목적은 열간단조 금형 육성용접부의 내균열성 및 열충격특성을 평가할 수 있는 방법에 대한 검토와 특히 내열충격성에 대해 J.W.Kim등의 시험방법을 참고하여 시간이 적게 걸리면서 저 비용으로 열 충격특성을 평가할 수 있는 시험법을 고안하는 것이다. 이를 위한 방법으로 육성용접부의 내균열성을 평가하기 위한 상온 Bending을 실시하였고, 내열충격성을 평가하기 위한 염욕로를 이용하는 고온 Bending을 고안하여 실시하였다. 상온 Bending, 고온 Bending 모두 3점 굽힘시험을 적용하였다. 고온 Bending의 가열방법으로는 염욕로를 사용하여 시편이 대기중에서 약 $850^{\circ}C$의 온도가 될 수 있도록 하였다. 시편은 각각 열처리를 하여 요구 경도를 확보하였고, 이를 염욕로에서 5분간 가열 및 유지하여 취출 후 굽힘하중을 가하여 변위의 정도로 열충격을 평가하는 방법을 사용하였다. 상온 Bending은 극한변형량과 파단부 극한응력으로, 고온 Bending은 고온 극한변형량으로 평가를 하였고, 외국산 FCW를 사용한 육성용접부를 비교대상으로 하였다. 평가 결과 개발된 국산 $3.2{\Phi}$ 태경 FCW의 성능은 외국산 FCW와 유사하거나 우수한 것으로 평가되었고, 실제 금형을 제작하여 현장에 적용한 결과 금형의 수명이 연장된 것이 나타났다.

• Journal of the Korea Concrete Institute
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• v.17 no.1 s.85
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• pp.3-10
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• 2005

The purpose of this study is to investigate the properties of composite systems using polymer cement and epoxy resins for waterproofing and anti-corrosion to concrete structures such as water supply facilities and sewage-works. For the waterproofing and anti-corrosion of concrete structures, there can be required various properties such as absorption capacity and water permeability, adhesion and tensile strength, hair crack-resistance, impact-resistance, repeated low and high temperature test and chemical resistance, soundness for drinking water, soundness for drinking water and etc. In this study these engineering properties of composite systems using polymer-modified mortar and epoxy resins were examined and could be confirmed to satisfy the guidelines of KS. Especially, it was turn out that the adhesion properties was excellent and high crack-resistance up to 1.49 mm will be perform.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2017.11a
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• pp.30-31
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• 2017

The objective of this study is to evaluate the performance of polymer-modified surface preparation mortars with pozzolanic materials for corrosion prevention method in deteriorated sewage treatment structures. The prepackaged-type surface preparation mortars are prepared with a polymer-binder ratio of 10%, ground granulated blast furnace slag contents of 0, 15, 30%, a fly ash content of 15%. And, the specimens are tested for workability, adhesion in tension, water absorption, crack and impact resistance. As a result, the prepackage-type surface preparation mortars for sewage treatment structure are satisfied with quality requirements by KS F 4716, Japan sewage work agency(JS) and JIS A 6916 for surface preparation mortars.

• Journal of Welding and Joining
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• v.28 no.3
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• pp.79-85
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• 2010

Hardfacing is one of the frequently applying method to increase surface hardness in hot forging die. Recently, hardfacing receives great attention due to it's repair availability and low cost. In hot forging die, crack resistance and thermal shock resistance have been considered as major properties, However there are few studies for the assessment of these properties. So, it is necessary to establish the assessment method for crack resistance and thermal shock resistance in hardfacing for hot forging die. In this study, flux cored arc welding was applied to make hardfacing welds. Three point bending test was carried out to assess hardfacing weld's crack resistance, and high temperature bending test using salt bath was developed for thermal shock resistance. Consequently, it was possible to assess crack resistance and thermal shock resistance of hardfacing welds for hot forging die quantitatively.

• Journal of the Korea institute for structural maintenance and inspection
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• v.17 no.2
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• pp.124-134
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• 2013

This study investigated the effect of surface water on concrete substrate on adhesive strength in tension of very high flowable SBR-modified cement mortar. The specimens were prepared with proportionally mixing SBR latex, ordinary portland cement, silica sand, superplasticizer and viscosity enhancing agent. Polymer cement ratio (P/C) were 10, 20, 30, 50 and 75% and the weight ratio of fine aggregate to cement were 1:1 and 1:3. The specimens obtained with different P/C and C:F were characterized by unit weight, flow test, crack resistance and adhesion test. After basic tests, two mixtures of P/C=20% and 30% in case of C:F=1:1, and one mixture of P/C=50% in case of C:F=1:3 were selected, respectively. These three selected specimens were studied about the effect of surface water evenly sprayed on concrete substrate by a amount of 0, 0.006, 0.012, 0.017, 0.024g per unit area ($cm^2$) of concrete substrate surface The results show that surface water on concrete substrate increases the adhesive strength in tension of high flowable SBR-modified cement mortar and improve the flowability compared to the non-sprayed case.