• Title/Summary/Keyword: 나사가공

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Development and Benchmark Test of Hole-Boss Locking Washers for the Prevention of Vibrational Loosening (나사 풀림 방지를 위한 걸림턱 구조의 와셔 개발 및 성능 비교)

  • Oh, Young-Tak;Kim, Gi-Dae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.8
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    • pp.28-34
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    • 2020
  • In this study, hole-boss locking washers were developed to prevent vibrational loosening, and a benchmark test was conducted to compare these washers with existing wedge locking washers, which are imported and high-priced. The developed washers consist of an upper washer with bosses and a lower washer with holes, and the bosses are caught in the holes so that the bolt is not loosened. Additionally, the top side of the upper washer and the underside of the lower washer have small wedges perpendicular to the direction of the bolt loosening, suppressing slips. A test by the Korea Test Laboratory indicated that the ratio of the loosening torque to the joining torque is greater than 70%, confirming that the developed washers have a sufficiently high anti-loosening performance. A Junker test apparatus was manufactured for the testing of vibrational loosening and a test comparison between the proposed washers and the existing wedge locking washers shows that the proposed washers have a slower reduction in the clamping force and a higher loosening-resistance in a vibrational circumstance compared with the wedge locking washers. These results indicate that the developed washers demonstrate a high performance and boast price competitiveness.

원지점 차넣기 모타 적용 잠입노즐 기초 기술 개발

  • 노태호;황종선;조인현
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2000.04a
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    • pp.32-32
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    • 2000
  • 잠입노즐은 로케트 추진기관의 길이 및 중량을 감소시켜 체계설계의 관점에서 볼 때 많은 이점을 제공한다. 본 연구에서는 3단형 과학로케트 원지점 차넣기 모타(apogee kick motor)에 적용하기위한 잠입노즐의 기초기술 개발에 주안점을 두었다. 고고도에서 저속으로 회전하며 비행하는 원지점 차넣기 모타를 제작하기위해서 체계 요구성능에 의해 예상된 실물형의 50% 크기에 해당하는 축소형 잠입노즐을 제작하였다. 잠입노즐은 잠입부의 내외부가 고온의 추진제 연소가스에 노출된 상태에서 노즐 내부 압력 외에 연소실압에 의한 외부압력이 작용하므로 이를 고려한 열 및 구조설계가 중요하다. 본 연구에서는 노즐 수렴부와 목부에 일체형 그라파이트 소재를 적용하고 확장부 내열재 및 잠입부 배면내열재에 탄소/페놀 복합재를 노즐 내열재로 사용하였다. 그리고 이들의 구조적 지지를 위해 스틸구조물을 적용하였다. 적용된 스틸구조물에는 K형 열전쌍을 이용해 내열재와 구조물 온도를 측정할 수 있는 관통구멍 및 나사부를 구조물 외변에 가공하였다. 열전쌍은 노즐 목직경의 2, 4배 되는 확장부 내열재 단면위치의 2mm와 4mm 깊이와 구조물 내면 및 외면의 4개소에 열전쌍을 부착하여 지상연소시험시 노즐 내열재와 구조물의 온도분포를 관찰한다. 그리고 노즐 조립시 확장부 내열재와 구조물에 각 각 반원형 홈을 내어 여분의 접착제가 원형 홈에 밀려들어가 경화되어 노즐 기밀유지와 체결력을 향상시킬 수 있는 원형공간 접착제 충전 공법을 적용하여 실제모타에 대한 적용가능성을 지상연소시험을 통해 확인한다.

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인체공학적 초.중.고등 학생용 책상과 의자 개발에 관한 연구: 시제품 평가를 통한 개선안을 중심으로

  • 홍성수;정명철;현수돈;김종수;김정룡
    • Proceedings of the ESK Conference
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    • 1997.04a
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    • pp.331-335
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    • 1997
  • '인체공학적 학생용 책상과 의자 개발(김정용, 1996)'에 관한 연구에서 제작된 1차 시제품을 면밀히 재평가한 결과, 책상 상판의 상하 탄력으로 인한 안전성, 파이프 처리 기술과 높이 조절의 용이성, 한 호수의 의자로 초등 학생부터 고등 학생까지 만족시키지 못하는 신체 적합도 등의 보완점이 제기되었 다. 이를 해결하기 위해 1차 시제품에서 추구하고자 했던 인체공학적 설계 요소를 유지하면서 재료역 학적인 요소와 파이프 가공 기술 등을 고려하여 개선안을 제시하였다. 책상의 무게중심이 중앙에 위치 하도록 다리를 안쪽으로 이동시켜 상판의 흔들림을 방지하였고, 파이프 사이에 삽입된 PVC와 열쇠 모 양의 조립 구멍, 특수 설계된 나사로 조절이 용이하고 고정성과 안전성이 향상되었으며, 파이프 용접 방식으로 넓은 범위의 신체 특성을 포함할 수 있게 되었다. 의자는 초등 학생용과 중.고등 학생용으로 나누어 2호로 설계하였고, 좌판의 곡면을 보다 완만하게 디자인하여 Lumbar와 오금 부위의 압박을 최 소화하였다. 이 외에도 좌판 밑부분에 보조 서랍을 두어 수납 공간의 부족 문제를 해결하였으며, 등받 이에 손잡이용 구멍을 뚫어 이동 시 편의를 제공하였다. 다양하고 세심한 평가 결과를 바탕으로 세부 설계를 완성하였고, 개선된 2차 시제품은 신체 적합도가 더욱 향상되고, 기능성과 편이도가 증대되어 초.중.고등 학생용 교구로서 학생들의 건강한 신체 발달과 학습 의욕 증가 및 중소기업의 이윤 향상 이 기대된다.

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The Development of Micro NCT for Micro Blanking/Punching of Thin Plates (미세박판가공을 위한 마이크로 NCT 제작에 관한 연구)

  • 홍남표;신용승;최근형;김병희;장인배;김헌영;오수익
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.1084-1087
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    • 1997
  • In this paper, we developed the micro NCT system for punching the thin plates, which is driven is driven by the standalone type microprocessor. In order to adjust the alignment between the punch and die in-situ punching procedures, the non-contact type laser sensor for measuring the burr and micro-driving system for punching die with using the differential screw are developed. The height of burr in four directions in the punched hole of test specimen are measured, and the measured data are transferred to the personal computer by RS232C serial communication technology. In the personal computer, by using the graphic user interface type monitoring program and data handling procedures which includes the filtering algorithms, the direction and length of movement of the die position is decided and these data are transferred back to the microprocessor. The microprocessor drives the micro positioning stage based on these data. Even if this method is not a perfect solution for the in-situ alignment in micro punching, but this alignment methodology is accomplished in the same stage just after the punching that we hope to solve the alignment problem in the punching system based on this technology.

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Histomorphometry and Stability Analysis of Loaded Implants with two Different Surface Conditions in Beagle Dogs (하중을 가한 두 가지 표면의 임플란트에 관한 조직형태학적 분석 및 안정성 분석 (비글견을 이용한 연구))

  • Kim, Sang-Mi;Kim, Dae-Gon;Cho, Lee-Ra;Park, Chan-Jin
    • Journal of Dental Rehabilitation and Applied Science
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    • v.24 no.4
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    • pp.337-349
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    • 2008
  • Despite an improved bone reactions of Mg-incorporated implants in the animals, little yet has been carried out by the experimental investigations in functional loading conditions. This study investigated the clinical and histologic parameters of osseointegrated Mg-incorporated implants in delayed loading conditions. A total of 36 solid screw implants (diameter 3.75 mm, length 10mm) were placed in the mandibles of 6 beagle dogs. Test groups included 18 Mg-incorporated implants. Turned titanium Implants served as control. Gold crowns were inserted 3 months. Radiographic assessments and stabilitytests were performed at the time of fixture installation, $2^{nd}$ stage surgery, 1 and 3 months after loading. Histological observations and morphometrical measurements were also performed. Of 36 implants, 32 displayed no discernible mobility, corresponding to successful clinical function. There was no statistically significant difference between test implants and controls in marginal bone levels (p=0.413) and RFA values. The mean BIC % in the Mg-implants was $54.4{\pm}20.2%$. The mean BIC % in the turned implant was $48.9{\pm}8.0%$. These differences between the Mg-implant and control implant were not statistically significant (P=0.264). In the limitation of this study, bone-to-implant contact (BIC) and bone area of Mg-incorporated oxidized implant were similar to machine-turned implant. The stability analysis showed no significantly different ISQ values and marginal bone loss between two groups. Considering time-dependent bone responses of Mg-implant, it seems that Mg-implants enhanced bone responses in early loading conditions and osseointegrated similarly to cp Ti implants in delayed loading conditions. However, further investigations are necessary to obtain long-term bone response of the Mg-implant in human.

Clinical evaluation of the removable partial dentures with implant fixed prostheses (임플란트 고정성 보철물을 이용한 가철성 국소의치의 합병증에 관한 임상적 평가)

  • Kang, Soo-Hyun;Kim, Seong-Kyun;Heo, Seong-Joo;Koak, Jai-Young;Lee, Joo-Hee;Park, Ji-Man
    • The Journal of Korean Academy of Prosthodontics
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    • v.54 no.3
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    • pp.239-245
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    • 2016
  • Purpose: The purpose of this study was to identify clinical complications in removable partial denture (RPD) with implant-supported surveyed prostheses, and to analyze the factors associated with the complications such as location of the implant, splinting adjacent prostheses, the type of retentive clasps, Kennedy classification, and opposing dentition. Materials and Methods: A retrospective clinical study was carried out for 11 patients (7 male, 4 female), mean age of 67.5, who received RPD with Implant-supported surveyed prostheses between 2000 and 2016. The mechanical complications of 11 RPDs and 37 supporting implant prostheses and the state of natural teeth and peripheral soft tissue were examined. Then the factors associated with the complications were analyzed. Results: The average of 3.4 implant-supported prostheses were used for each RPD. Complications found during the follow-up period of an average of 42.1 months were in order of dislodgement of temporary cement-retained prostheses, opposing tooth fracture/mobility, screw fracture/loosening, clasp loosening, veneer porcelain fracture, marginal bone resorption and mobility of implant, artificial tooth fracture. Complications occurred more frequently in anterior region compared to posterior region, non-splinted prostheses compared to splinted prostheses, surveyed prostheses applied by wrought wire clasp compared to other clasps, and natural dentition compared to other removable prostheses as opposing dentition. There were no significant differences in complications according to the Kennedy classification. Conclusion: All implant-assisted RPD functioned successfully throughout the follow-up. However, further clinical studies are necessary because the clinical evidences are still not enough to guarantee the satisfactory prognosis of implant-assisted RPD for long-term result.

Development and Usefulness of Acrylic Needle for Percutaneous Bone Biopsy (경피적 골생검용 아크릴 바늘의 제작과 유용성)

  • Kim, Tae-Hyung;Shin, Myung-Jin;Shin, Ji-Hoon;Lim, Jin-Oh;Ryu, Ji-Yeon;Oh, Jae-Seon;Woo, Chul-Woong;Nam, Jeung-Hee
    • Journal of radiological science and technology
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    • v.33 no.1
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    • pp.25-29
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    • 2010
  • To evaluate the usefulness of newly designed percutaneous bone biopsy needle for pumpkin's specimen collection. We manufactured three types of biopsy needle with different internal processing which were made of 10 mm-diameter acrylic material. We made the conventional type (Ct) similar to the clinical type then compared the test group. The type a (Ta) made 1 cm-length internal processing from the distal, type b (Tb) made taper, and type c (Tc) made internal processing like spiral configuration. We performed 20 times biopsy to get an 10 mm length specimen from pumpkin's surface and evaluated the success rate of the biopsy, length of the specimen, and determine internal processing type of the most suitable biopsy needle (ANOVA test). Success rates of Ct, Ta, Tb, and Tc were 55%, 80%, 90%, and 100%, respectively. The lengths of the specimen of Ct, Ta, Tb, and Tc were $5.6{\pm}1.1\;mm$, $5.9{\pm}0.87\;mm$, $3.9{\pm}0.77\;mm$, and $9.4{\pm}0.54\;mm$, respectively. All groups were statistically significant (p < 0.05) except the group between Ct and Ta (p = 0.28). Newly designed bone biopsy needle seems to be useful for obtaining enough specimen. Tc may be more effective than other types.