• Title/Summary/Keyword: 기존냉매

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크라이오 펌프 및 G-M 극저온 냉동기의 진동 저감을 위한 부품 설계 변경 및 해석에 따른 연구

  • Lee, Jae-Yong;Lee, Dong-Ju;Han, Myeong-Hui;Lee, Dae-Hui;Han, Min-Seop
    • Proceedings of the Korean Vacuum Society Conference
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    • 2015.08a
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    • pp.98.1-98.1
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    • 2015
  • G-M극저온냉동기의 구동으로 인해 발생되는 크라이오 펌프의 진동 저감을 위해 각 요소에 해당하는 부품의 소재 및 모델 변경으로 설계에 반영하고자 한다. G-M극저온냉동기는 헬륨냉매를 사용하여 2개의 정압과정과 2개의 정적과정으로 구성되는 냉동사이클을 구성하는데, 구조적 특성상 내부 왕복기의 운동과 고저압변환에 따른 압력차이가 냉동기의 진동을 유발하므로 진공성능에 영향을 줄 수 있으므로, 이를 최소화하는 기술 개발이 필요하다. 헬륨냉매의 고압 유동에 따른 관로 압력증가로 인한 유동소음이 발생하는데, 이로 인한 소음을 줄이기 위해 관로의 최적화 설계/방진구조반영(DAMPER)으로 진동 안정화(Vibration Stabilization)설계를 수행 하고자 하며, 이에 따른 최적화 연구을 수행하고자 한다. 일차적으로, 기존 시스템의 진동측정을 통해 진동의 가진원을 밝히고 진동 전달경로를 파악하고자한다. 진동 가진원의 가진 최소화, 진동전달경로의 전달률 최소화, 고압유동에 따른 관로 설계 최적화를 진동해석, 탄성체 동역학해석, 그리고 유동해석을 통해 진동 및 소음의 최소화 방안을 도출하고자 한다. 해석결과를 토대로 진동가진원의 최소화를 위한 제품설계변경과 진동전달경로에 대한 방진을 위한 dmper 적용(전달률 최소화) 및 유동소음 최소화를 위한 damper나 관로 최적화 설계를 수행한다. 상기 기존시스템 측정/분석, CAE해석을 통한 진동/소음의 최적화방안도출 및 실제품 적용기술은 저진동 크라이오펌프 개발을 위한 기반 기술 확립에 크게 기여할것이며, 향후 크라이오펌프 고도화 및 최신 기술 제품 개발에 큰 기여가 기대된다.

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Defect Detection and Cause Analysis for Copper Filter Dryer Quality Assurance (Copper Filter Dryer 품질보증을 위한 결함 검출 및 원인 분석)

  • SeokMin Oh;JinJe Park;Van-Quan Dao;ByungHo Jang;HeungJae Kim;ChangSoon Kim
    • Journal of Korea Society of Industrial Information Systems
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    • v.29 no.1
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    • pp.107-116
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    • 2024
  • Copper Filter Dryer (CFD) are responsible for removing impurities from the circulation of refrigerant in refrigeration and cooling systems to maintain clean refrigerant, and defects in CFD can lead to product defects such as leakage and reduced lifespan in refrigeration and cooling systems, making quality assurance essential. In the quality inspection stage, human inspection and defect judgment methods are traditionally used, but these methods are subjective and inaccurate. In this paper, YOLOv7 object detection algorithm was used to detect defects occurring during the CFD Shaft pipe and welding process to replace the existing quality inspection, and the detection performance of F1-Score 0.954 and 0.895 was confirmed. In addition, the cause of defects occurring during the welding process was analyzed by analyzing the sensor data corresponding to the Timestamp of the defect image. This paper proposes a method for manufacturing quality assurance and improvement by detecting defects that occur during CFD process and analyzing their causes.

Experimental Study on Compression/Absorption High-Temperature Hybrid Heat Pump with Natural Refrigerant Mixture (천연혼합냉매를 이용한 압축/흡수식 고온히트펌프의 실험적 연구)

  • Kim, Ji-Young;Park, Seong-Ryong;Baik, Young-Jin;Chang, Ki-Chang;Ra, Ho-Sang;Kim, Min-Sung;Kim, Yong-Chan
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.35 no.12
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    • pp.1367-1373
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    • 2011
  • This research concerns the development of a compression/absorption high-temperature hybrid heat pump that uses a natural refrigerant mixture. Heat pumps based on the compression/absorption cycle offer various advantages over conventional heat pumps based on the vapor compression cycle, such as large temperature glide, temperature lift, flexible operating range, and capacity control. In this study, a lab-scale prototype hybrid heat pump was constructed with a two-stage compressor, absorber, desorber, desuperheater, solution heat exchanger, solution pump, liquid/vapor separator, and rectifier as the main components. The hybrid heat pump system operated at 10-kW-class heating capacity producing hot water whose temperature was more than $90^{\circ}C$ when the heat source and sink temperatures were $50^{\circ}C$. Experiments with various $NH_3/H_2O$ mass fractions and compressor/pump circulation ratios were performed on the system. From the study, the system performance was optimized at a specific $NH_3$ concentration.

A Study on the Integrated Fusion Technology Between a Carbon Dioxide Emission and a District Cooling Energy Using a Cold Energy ($CO_2$ 배출문제와 냉열이용 지역집단 냉방에너지에 관한 통합적 융합기술 연구)

  • Kim, Chung-Kyun
    • Journal of the Korean Institute of Gas
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    • v.10 no.4 s.33
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    • pp.34-40
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    • 2006
  • This paper provides a fusion technology between a district cooling energy system and an environment conservation policy based on the energy savings and reusable cold energy resources. The district heating and cooling systems are very effective ways for an energy saving, a cost reduction and a safety control. It is necessary to equalize the energy savings and an environmental preservation policy for an improved human lift. A gasification process of a liquefied natural gas, cooling water from deep seawater and an ice water thermal storage system may produce a cold energy. A district cooling system is used to cool an apartment, office buildings and factory facilities with a cooling energy supply pipeline. LNG cooling energy will switch a conventional air-conditioning system, which is operated by on electrical energy and a Freon refrigerant. Coincident with significant clean energy and operating cost savings, LNG cold energy system owen radical reductions in an air-borne pollutant, $CO_2$ and the release of environmentally harmful refrigerants compared with that of the conventional air-conditioning system. This study provides useful information on the fusion technology of a LNG cold energy usage and energy savings, and environmental conservation.

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Development of Numerical Analysis Model for the Calculation of Thermal Conductivity of Thermo-syphon (열 사이펀의 열전도율 산정을 위한 수치해석 모델 개발)

  • Park, Dong-Su;Shin, Mun-Beom;Seo, Young-Kyo
    • Journal of the Korean Geotechnical Society
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    • v.37 no.1
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    • pp.5-15
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    • 2021
  • The areas consisting of frost susceptible soils in cold regions, such as the Arctic area, have problems of frost heave and thaw settlement due to the seasonal air temperature changes and internal temperature of installed structures. Ground stabilization methods for preventing frost heave and thaw settlement of frost susceptible soils include trenching, backfilling and thermo-syphon. The thermo-syphon is the method in which refrigerant can control the ground temperature by transferring the ground temperature to atmosphere in the from of two-phase flow through the heat circulation of the internal refrigerant. This numerical study applied the function of these thermo-syphon as the boundary condition through user-subroutine coding inside ABAQUS and compared and analyzed the temperature results of laboratory experiments.

Design and Analysis of Hydrogen Production and Liquefaction Process by Using Liquefied Natural Gas (액화천연가스(LNG)를 사용한 수소 생산 및 액화 공정 개발)

  • Noh, Wonjun;Park, Sihwan;Lee, Inkyu
    • Korean Chemical Engineering Research
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    • v.59 no.2
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    • pp.200-208
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    • 2021
  • Compare to the gaseous hydrogen, liquid hydrogen has various advantages: easy to transport, high energy density, and low risk of explosion. However, the hydrogen liquefaction process is highly energy intensive because it requires lots of energy for refrigeration. On the other hand, the cold energy of the liquefied natural gas (LNG) is wasted during the regasification. It means there are opportunities to improve the energy efficiency of the hydrogen liquefaction process by recovering wasted LNG cold energy. In addition, hydrogen production by natural gas reforming is one of the most economical ways, thus LNG can be used as a raw material for hydrogen production. In this study, a novel hydrogen production and liquefaction process is proposed by using LNG as a raw material as well as a cold source. To develop this process, the hydrogen liquefaction process using hydrocarbon mixed refrigerant and the helium-neon refrigerant is selected as a base case design. The proposed design is developed by applying LNG as a cold source for the hydrogen precooling. The performance of the proposed process is analyzed in terms of energy consumption and exergy efficiency, and it is compared with the base case design. As the result, the proposed design shows 17.9% of energy reduction and 11.2% of exergy efficiency improvement compare to the base case design.

Design and Configuration of 200kW Organic Rankine Cycle Turbine (200kW ORC 터빈 개발 및 구성)

  • Han, Sangjo;Seo, JongBeom
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.38 no.12
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    • pp.1057-1064
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    • 2014
  • Recently, there has been a growing interest in sustainable energy. One method that has been used is an organic Rankine cycle using conventional turbine technology with a low-temperature waste heat source. A 200-kW organic Rankine cycle (ORC) system was designed for a waste heat recovery application using R245fa as the working fluid. A radial turbine running at 15,000 rpm was employed to generate more than 200 kW with an expansion ratio of nine. Because an ORC turbine uses a refrigerant as the working fluid, the ideal gas law was not employed to design the turbine. In addition, the complexity of the molecular structure of R245fa made it difficult to design the turbine. Because R245fa has an Ma value of one at a low velocity for the working fluid (about 1/3 of the speed of sound in air) at about $100^{\circ}C$, it easily reaches a supersonic flow condition with a small pressure expansion. To increase the efficiency of the turbine, a dual stage radial-type turbine with a subsonic speed was suggested. This paper will describe the design procedure and performance evaluation of the ORC turbine using R245fa.

Flow Safety Assessment by CFD Analysis in One-Touch Insertion Type Pipe Joint for Refrigerant (CFD 해석을 이용한 냉매용 원터치 삽입식 파이프 조인트의 유동 안전성 평가)

  • Kim, Eun-young;Park, Dong-sam
    • Journal of the Society of Disaster Information
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    • v.18 no.3
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    • pp.550-559
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    • 2022
  • Purpose: Pipes are widely used as applied devices in many industrial fields such as machinery, electronics, electricity, and plants, and are also widely used in safety-related fields such as firefighting and chemistry. With the diversification of products, the importance of technology in the piping field is also increasing. In particular, when changing the existing copper pipe to stainless steel, it is necessary to evaluate safety and flow characteristics through structural analysis or flow analysis. Method: This study investigated the safety by flow analysis of the 6.35 inch socket model, which are integrated insert type connectors developed by a company, using CFD analysis technique. For CDF analysis, RAN model and LES model are used. Result: As results of the analysis, amplitude of the pressure fluctuation acting on the wall of the piping system is formed at a level of 3,780 Pa or less, which is a very small level of pressure compared with the operating pressure or design stress of the refrigerant piping. Conclusion: These results mean that the effect of vibration caused by turbulence on the structural safety of the pipe is negligible.

Design of Multi Fuzzy Controller for HVAC System (HVAC 시스템에 대한 Multi Fuzzy 제어기 설계)

  • Jung, Seung-Hyun;Choi, Jeoung-Nae;Oh, Sung-Kwun
    • Proceedings of the KIEE Conference
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    • 2006.07d
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    • pp.1923-1924
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    • 2006
  • 본 논문은 HVAC(heating, ventilating, and air conditioning) 시스템에 대하여 Multi Fuzzy 제어기 설계를 제안한다. HVAC 시스템은 Compressor(압축기), Condenser(응축기), Evaporator(증발기), Expansion Valve 로 구성되며, 각각의 기기에 대한 제어가 독립적으로 이루여져 있다. 기존의 제어가 한 제어기를 사용한 단일방식으로 이루어지다보니 HVAC 시스템의 특성인 냉매의 상태가 달라지면 시스템 전반적으로 그 영향이 파급되는 부분까지 고려를 해 주지 못하고, 제어기의 성능이 효율적이지 못했다. 본 논문에서는 비선형성이 강하고 불확실하며 복잡한 시스템을 쉽게 제어할 수 있는 Fuzzy 제어기를 구성하여 Expansion Valve 와 Compressor 에서 동시에 제어하는 Multi 제어기를 설계한다. 제안된 Multi Fuzzy 제어기는 HVAC 시스템의 효율성과 안정성에 기초하여, 과열도와 저압을 제어한다.

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Evaporation Heat Transfer and Pressure Drop of R-404A at Low Flow Rates in 9.5 mm O.D. Smooth and Microfin Tubes (낮은 유량에서 외경 9.5 mm 평활관과 마이크로핀관 내 R-404A 증발 열전달 및 압력 손실)

  • Kim, Nae-Hyun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.6
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    • pp.27-36
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    • 2018
  • A significant amount of studies were performed on evaporation heat transfer and pressure drop in microfin tubes. Most studies, however, focused on the refrigerants used in air-conditioners or heat pumps, and very limited information is available on R-404A, which is used in low temperature refrigeration. In this study, the evaporation heat transfer and pressure drop characteristics of R-404A in a 9.5 mm O.D. microfin tube were investigated for the mass flux range from $80kg/m^2s$ and $200kg/m^2s$. A smooth tube of the same outer dimeter was also tested for comparison. The results showed that the heat transfer enhancement ratio of the microfin tube increased with increasing mass flux and the heat flux decreased. The relative contribution of the convective heat transfer and the heat flux on total heat transfer was attributed to the observed trend. The pressure drops of the microfin tube were slightly (maximum 28%) larger than those of the smooth tube. Existing correlations do not adequately predict the measured heat transfer coefficients of pressure drops, probably due to the test range of the present study, which is outside of the existing correlations.