• 제목/요약/키워드: 기어 펌프

검색결과 59건 처리시간 0.022초

불순물 입자의 유형에 따른 내접기어 펌프에서의 마모열화 특성 연구 (A Study on the Effects of Contaminant Types on the Wear Degradation Characteristics in Internal Gear Pumps)

  • 신정훈;지경렬;김형의
    • Tribology and Lubricants
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    • 제27권3호
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    • pp.134-139
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    • 2011
  • The mechanical equipments which are exposed to impure environment undergo significant reductions in their own lifetimes. Several environmental test procedures have been developed to analyze these phenomena. Moreover in the industry to require shorter development duration, accelerated life testers artificially add test containments into machines. In this research JIS Z 8901 test powder was added into internal gear pumps which are used as oil pumps in vehicles and thus the effects of the addition on the degradation of the pumps were examined. Three kinds of contaminants were selected. Two of the contaminants are identical in particle size but different in the composition of the ingredients. The other pair have identical ingredients and composition but different particle size. The quantity of contaminants was also an interesting factor in this study. The results show that each JIS contaminant caused notable degradation in the discharge flow characteristic of pumps while friction torque degradation did not have any tendency. Finally leakage rates were deduced and equivalent wear volume ratios were calculated.

굴삭기 엔진용 저압연료펌프의 아이들 기어와 하우징 사이의 고착 현상 개선에 관한 실험적 연구 (Experimental Study on Reducing the Adherence Phenomenon between Idle Gear and Housing for Low-Pressure Fuel Pump of Excavator Engine)

  • 이일권;김승철;강기환;허창수
    • Tribology and Lubricants
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    • 제29권2호
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    • pp.111-116
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    • 2013
  • This paper describes the adherence phenomenon, including the tribological characteristics, of a low-pressure fuel pump in a diesel engine for an excavator. Most fuel pumps of a diesel-engine excavator are of the fixed-quantity-gear type and have low pressure. However, the developed pumps develop problems in the pumping system owing to performance instability. Cavitation, which is the main obstacle to stable driving in the pump, occurs between an idle gear and the housing to produce a serious adherence problem. The present study not only examined how to suppress cavitation in a pump but also developed a simple method to improve pump performance through the early creation of a lubrication film with a phosphoric acid coating on the surface of the idle gear. The results showed that the coating successfully prevents breakage of the idle gear due to adherence.

하이포 트로코이드 기어 펌프의 건식 마멸 최적설계 (Optimal Wear Design for a Hypotrochoidal Gear Pump without Hydrodynamic Effect)

  • 권순만;심무용;남형철;신중호
    • 대한기계학회논문집A
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    • 제33권12호
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    • pp.1383-1392
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    • 2009
  • A disadvantage in the design of a hypotrochoidal gear pump as in a gerotor pump is a lack of parts that can be adjusted to compensate for wear in the rotor set, and as a consequence, it causes a sharp reduction of volumetric efficiency. In this paper, an attempt has been made to reduce the wear rate between the rotors of a hypotrochoidal gear pump. Using the knowledge of shape design on the rotors, the contact stresses without hydrodynamic effect between the rotors' teeth are evaluated through the calculation of the Hertzian contact stress. Based on the above result and the sliding velocity between the rotors, a genetic algorithm (GA) is used as an optimization technique for minimizing the wear rate proportional factor (WRPF). The result shows that the wear rate or the WRPF can be reduced considerably, e.g. approximately 12.8% in this paper, throughout the optimization using GA.

디젤기관용 Urea-SCR 시스템 펌프 기어에 관한 구조해석 (Structural Analysis of Pump Gear of Urea-SCR System for Diesel Engine)

  • 이홍윤;박충열;김형민;김세진;최두석
    • 한국자동차공학회논문집
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    • 제24권1호
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    • pp.10-15
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    • 2016
  • This research was conducted structural analysis in order to analyze the impact of the gear in Urea pump when the water is frozen. Subject of study, gear was designed nine models, this gear is a spur gear, located in pump. Contact conditions and rotation conditions were set the gear's condition of restriction. Given 136 MPa pressure to external gear by water was set to the applied stress. The performing result of structural analysis, maximum stress and strain are appeared between two gears. At the same diameter, strain and stress are decreased gradually thicker. Because of the little part in crevice between gears, this parts of gears could be obtained conclusion to be generated maximum stress and strain.

사이클로이드 및 폴리서클 곡선을 이용한 내접형 기어펌프용 치형 개발 (Development of Rotor for Internal Gear Pump using Cycloid and Polycircular-arc Curves)

  • 김민수;이현우;정성윤;김철
    • 한국정밀공학회지
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    • 제29권9호
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    • pp.1003-1011
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    • 2012
  • A new type of gerotor developed in this paper has the inner rotor designed by inserting a polycircular-arc between the hypocycloid and epicycloid curves, and we also suggest that the outer rotor be designed using the closed-form equation for the inner rotor and a method of modification. Thus, it is possible to design a gerotor for which there is no cusp and loop, as in this case undercut is prevented. We developed automated program for rotor design and calculation of the flow rate and flow rate irregularity. And we also demonstrate the superior performance of the gerotor developed in this study by analyzing the internal fluid flow using a commercial computation fluid dynamics-code (CFD).

소형 외접기어펌프를 사용하는 EHA의 시스템 효율 분석 (Investigation of System Efficiency of an Electro-hydrostatic Actuator with an External Gear Pump)

  • 김종혁;홍예선
    • 드라이브 ㆍ 컨트롤
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    • 제16권2호
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    • pp.15-21
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    • 2019
  • In this study, the maximum system efficiency of the electro-hydrostatic actuators was experimentally investigated, where small size external gear pumps with volumetric displacement under 1.3 cc/rev were combined with a 400W servomotor as the prime mover. Since the efficiency data of the servomotor, gear pumps and hydraulic cylinder were not provided by the suppliers, experimental apparatuses for their efficiency measurement were extra built up. When a gear pump with a volumetric displacement of 1.27cc/rev was used on an electro-hydrostatic actuator system, the maximum system efficiency was not higher than 70%. This was because the most effective operation ranges of the motor and pump did not coincide each other. In order to match their operation ranges as one of the most crucial design factors, a speed reduction mechanism can be used, such as a timing belt. It was shown in the study that the maximum system efficiency could be increased from 70% to 76% in that way.

FEM해석 기반 스퍼기어 펌프의 실험적 검증에 대한 연구 (Experimental Verification of Spur Gear Pump based on FEM Analysis)

  • 이찬우;김상유;이서한;김재열;임진혁
    • 한국기계가공학회지
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    • 제21권6호
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    • pp.1-7
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    • 2022
  • This work investigated the performance improvement of a medium-pressure fixed-displacement-type SPUR gear pump, which is mainly used in the machine tool industry. The 3D CFX analysis and IS technique were applied using ANSYS (commercial FEM code) and compared with experimental results to ensure the reliability of the analysis. In addition, the performance improvement of the pump was obtained using the theoretical volumetric displacement equation, and the gear tooth width was changed. The pressure flow performance curves were compared, and the results were analyzed according to the width of the gear teeth. This is a factor that can cause irregular flow, vibration, and noise inside the gear pump owing to friction between the housing and gear pump.