• Title/Summary/Keyword: 기어 변속

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Using TRIZ about reduction gear noise in transmission (변속기 기어소음 저감을 위한 트리즈의 활용)

  • Heo, Tae-Hyuck;Yoo, Seung-Hyun;Han, Kyoung-Su;Jung, Ung-Rak;Heo, Kwon;Oh, Dae-Jin
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1069-1074
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    • 2007
  • TRIZ is innovative problem solving methodology. It can solve problems by systematical and convergent method, not by the existing divergent method like 'Brainstorming'. In this paper, TRIZ is used for reduction noise from gear in transmission. In order to reduce gear noise, design resources is derived first. According to the derived idea, level and function of system can be defined. After that, we suggest a way to reduce the noise from gear in transmission using 40 Principles and Substance-field analysis of TRIZ.

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Performance Analysis of CVTs with a 2K-H II Differential Gear (2K-HII차동기어 결합형 무단변속기의 성능해석)

  • 박재민;김연수;최상훈
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.4
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    • pp.170-178
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    • 2004
  • Continuously variable transmission (CVT) mechanisms considered here are input coupled types that combine the functions of a 2K-H II type differential gear and a V-belt type continuously variable unit (CVU). For the 8 different mechanisms, 4 of them are power-circulation modes while the other 4 are power-split modes, various performance analysis (speed ratios, power flows, divisions of power transmission in a differential gear and a CVU, and theoretical efficiencies) are performed to vary design parameters. Experimental studies are executed to validate fundamental relations (speed ratios, power flows, efficiencies, occurrence of geared neutral). Some useful characteristics associated with performance also are discussed in the mechanisms.

The analysis of drag in the multi-clutch, Design proposal (다판 클러치의 Drag 분석, 설계 제안)

  • 곽희성;김정훈;정삼석;강영선;남상일
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2003.07a
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    • pp.134-139
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    • 2003
  • 오늘날 산업용 차량은 대부분 유압식 클러치를 채택하여 사용하고 있다 유압식 클러치는 운전자가 손쉽게 엔진으로부터 동력을 바퀴까지 전달 또는 차단하는 기능을 갖고 있기 때문이다. 차량속도에 대한 운전자의 다양한 요구는 다수의 변속 단수를 갖는 기어트레인이나 연속가변식 변속기(CVT) 원하고 있다. 그 중에 기어단을 단속하는 클러치는 엔진의 회전력과 차량 관성력을 효과적으로 연결 또는 차단을 위해 다수의 마찰판과 유체압력을 이용하여 작동된다. 유압식 클러치는 동작방식에 따라서 유체압력이 작동하면 동력을 전달하는 POSITIVE방식과 자체 탄성 스프링력에 의해서 동력을 전달하는 NEGATIVE방식이 있다. POSITIVE방식 유압식 클러치는 동력전달시 어큐뮬레이터를 이용하여 충격을 줄이고, 부하 변동시 승차감각을 향상할 수 있는 장점이 있다 TRX500 트랙터에 사용되는 유압식 클러치는 POSITIVE방식을 채택하고 있다. (중략)

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A Study on the Performance of Continuously Variable Transmission composed of V-belt Drive and 2K-H type Differential Gear Unit (2K-H형 차동기어장치와 V-belt를 결합한 무단변속기의 성능에 관한 연구)

  • 박재민;김연수;최상훈
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.739-742
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    • 1997
  • Continuously variable transmission(CVT) mechanisms are proposed, which can offer a backward mode, a geared neutral, an underdrive mode and an overdriver mode. They are not required of a starting device as a torque converter. CVT mechanisms developed here present two distinct operating modes which are a power circulation mode and a power split mode. The transition of two modes takes place at the particular CVU speed ratio. For these CVT mechanisms, performance analysis related to speed ratio, power ratio and theoretical efficiency are executed.

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Power Flow Analysis for Manufacturing of Planetary Gears in an 8-speed Automatic Transmission (II): 4-8 Speeds (8단 자동변속기의 유성기어 가공을 위한 동력 흐름 해석 (2) : 4-8단)

  • Lee, Kyoung-Jin;Kim, Jeong-Min
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.5
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    • pp.57-65
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    • 2016
  • The power flow of an 8-speed automatic transmission was analyzed using a lever analogy for the manufacturing of planetary gears. From the analysis, we found that the engine power was split between the first and second double-pinion planetary gears (DPPG1 and DPPG2), and was then passed to the DPPG3 for the fourth speed. For the fifth speed, the engine power was split between the DPPG1 and DPPG3. For the speeds 6-8, the engine power was passed only to SPPG2, while the seventh speed contained the power circulation.

Mass Reduction of Transmission Gears for Commercial Vehicles (상용차용 변속기 기어의 경량화)

  • Shin, Yoo-In;Shin, Sung-Hwan;Oh, Tae-Il;Suh, Jeong-Se;Song, Chul-Ki
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.3
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    • pp.319-323
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    • 2012
  • Transmission is one of the important pars to transmit power from engine to wheels. Mass reduction gears can make the engine power requirement reduce, and can make dynamic performance and fuel efficiency of vehicle improve. Transmission gears are modified for mass reduction without changing their tooth shapes, face widths, and modules by using shape optimization and re-check process. Also structural stability is verified by FEA.

Characteristics on the Output Coupled Type CVT Combined Differential Gear Unit (차동기어장치를 적용한 출력축 연결방식 무단변속기의 특성해석에 관한 연구)

  • Choi, Sang-Hoon;Kim, Yeon-Su
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.3
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    • pp.205-215
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    • 2001
  • Continuously variable transmission(CVT) mechanisms considered here combine the functions of a 2K-H I type differential gear unit and a V-belt continuously variable unit(CVU). One shaft of the V-belt CVU is connected directly to the differential gear unit and remaining shaft of it is linked to the output shaft. These mechanisms have many advantage which are the decrease of CVT size, the increase of overall efficiency, the extension of speed ratio range, and the generation of geared neutral. In this paper six different mechanisms of output coupled type CVT are proposed. Some useful theoretical formula related to speed ratio, power flow and efficiency are derived and analyzed, and theoretical analysis are proven by various experiments.

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Power Flow and Efficiency of Input Coupled type CVT combined Differential Gear Unit (차동기어장치를 적용한 입력축 연결방식 무단변속기의 동력흐름 및 효율해석에 관한 연구)

  • Kim, Yeon-Su;Choi, Sang-Hoon
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.11
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    • pp.141-150
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    • 2000
  • Continuously variable transmission(CVT) combined differential gear unit has many advantages, which are the decrease of CVT size, the increase of overall efficiency, the extension of speed ratio range, and the generation of geared neutral. It is known that such CVT can be classified into the input coupled type and the output coupled type according to the coupling location of continuously variable unit(CVU). In this paper, six different configurations of input coupled type CVT combined V-belt CVU and 2K-H I type differential gear unit are proposed. Some useful theoretical formula related to speed ratio, power flow and efficiency are derived and analyzed. The propriety of derived formula and theoretical analysis are proven by various experiments.

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Design of Counter Shaft Automatic Transmission Gear Train Layout for Construction Vehicles (건설중장비용 카운터샤프트 자동변속기 기어열 레이아웃 설계)

  • Jung, G.H.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.6 no.3
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    • pp.23-31
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    • 2009
  • Counter shaft transmission is a popular automatic transmission power train in construction vehicles such as wheel loader and forklift. The gear train layout of counter shaft transmission is a very basic and important development stage because it affects the most of components design including hydraulic system and shift control algorithm, etc. This paper presents a design methodology for the gear train layout from the analysis of power flow path and clutch hook-up of the existing counter shaft transmission that is adopted in commercialized construction vehicles. Also, independent constraints for the meshed gear ratios are derived in order to realize forward 4-speed and reverse 3-speed gear ratio. The layout design principle proposed here was applied to the new original counter shaft transmission that is underdevelopment.

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