• Title/Summary/Keyword: 기어진동

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Development of Reducer for Generating Facility of Electric Power for Low Noise/vibration (소음/진동을 고려한 발전설비용 감속기 개발)

  • Lee, Hyoung-Woo;Park, Chul-Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.11
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    • pp.73-82
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    • 2008
  • A dynamic model of reducer for generating facility of electric pourer having bevel gear pair and planetary gear train is developed by lumped method. The model accounts for the shaft and bearing flexibilities, gyroscopic effects and the force couplings among the transverse and torsion motions due to gearing. Vibration/noise analysis as well as strength of bevel gear pair and planetary gear train are considered. Exciting forces of high reducer for generating facility of electric power areconsidered as the mass unbalance of the rotors, misalignment and a function of gear transmission error. A Campbell diagram, in which the excitation sources caused by the mass unbalance of the rotors, misalignment and the transmitted errors of the gearing are considered, shows that, at the operating speed, there are not critical speed.

자동차용 소형모터의 소음ㆍ진동 개선을 위한 WORM 가공기술 개발

  • 이인환;강동배;안증환;김화영;조승환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.222-222
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    • 2004
  • 국내를 비롯한 전 세계적으로 자동차의 고급화가 진행됨에 따라 Power window, Seat adjusting, Pedal adjusting, Sunroof, Mirror adjusting, Electric shift motor등과 같이 각종 편의 및 안전장치 구동을 위하여 자동차용 기어드 모터 및 응용제품의 사용이 급증하고 있는 추세에 있고 그에 따른 모터 및 구성부품에 대한 요구수준도 점차 높아지고 있는 현실에 있다. 그러나, 자동차용 부품의 특징인 대량생산과 원가절감이라는 현실적인 제약에 의해 원하는 정도 달성 및 제품의 성능 향상과 경쟁력확보에도 큰 어려움을 겪고 있는 것이 업계의 현실이다.(중략)

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Preliminary study on the Condition Monitoring of Wind-turbine Gearbox (풍력발전기용 증속기 상태 모니터링에 관한 기초 연구)

  • Park, Young-Jun;Lee, Jae-Jeong;Lee, Geun-Ho;Nam, Yong-Yun
    • 한국신재생에너지학회:학술대회논문집
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    • 2008.10a
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    • pp.343-346
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    • 2008
  • To improve the reliability and extend the life for a wind-turbine gearbox, the gearbox needs to be monitored and analysed exactly. This study was conducted to analyze and detect the gearbox conditions when lubricating oil contaminated by wear particles was used. Characteristics of the gearbox failure by wear particles were monitored simultaneously by the on-line measurement sensor of vibration, oil condition and temperature. For the detail vibration analyses, frequency analysis(FFT) was performed. The results of the study were summarized as follows: Vibrational signal was found sensitive to abnormal changes of the gearbox conditions when lubricant was contaminated by wear particles. Also, using frequency analysis for the harmonics of gear mesh frequency(GMF), it is found that the failure of gearbox was caused by the damages of meshing gears. However, temperature and oil condition measuring signals were found not so effective to detect any gearbox failure by oil contamination.

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A Neural Network Model of Electric Differential System for Electric Vehicle (전지자동차용 전자식 차동 시스템의 신경망 모델)

  • 이주상;유영재;임영철
    • Journal of the Korean Institute of Intelligent Systems
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    • v.10 no.6
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    • pp.597-604
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    • 2000
  • 본 연구에서는 전기자동차에 사용되는 전자식 차동 시스템의 신경망 모델을 제안한다. 차량이 곡선도로를 따라 주행할 경우 내측 바퀴와 외측 바퀴의 회전속도가 서로 달라야 진동이나 뒤틀림 없이 완만한 선회 주행을 할 수 있다. 전기자동차는 그 구조적 특성상 각각의 바퀴가 독립된 구동원을 갖는다. 이 때문에 일반 엔진 차량의 기어식 차동장치를 대신할 전자식 차동장치가 요구된다. 이러한 차동장치는 차량의 구조뿐만 아니라 차량의 주요 파라미터인 조향각 및 속도에 따라서 비선형적인 관계를 가지고 있어서 해석하기가 쉽지 않다. 따라서 이와 같은 비선형적인 관계 모델을 학습 능력을 가진 신경망에 의하여 모델링 함으로써 제어에 적용할 수 있다. 이를 실현하기 위해 제작한 전기자동차로 곡선도로를 주행하여 다양한 곡률과 주행속도에 따른 내측 외측 바퀴의 회전속도 데이터를 획득하고, 데이터의 비선형 특성을 고려한 차동 속도 제어기의 구조를 설계한다. 이 제어기에 적합한 모델은 신경망을 이용하여 실측 데이터를 학습시킴으로써 차동기능을 수행할 수 있는 제어기를 구현한다.

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Research of forming shapes of Magnetic Fluid in tube of Magnetic Fluid Linear Pump (Magnetic Fluid Linear Pump 관내의 자성유체 형상에 관한 연구)

  • Sung, Il-Kwon;Seo, Kang;Park, Gwan-Soo
    • Proceedings of the KIEE Conference
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    • 2005.04a
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    • pp.90-92
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    • 2005
  • Magnetic Fluid Linear Pump(MFLP)는 자성유체의 자기적 성질과 유체의 성질을 이용하여 일반적인 펌프의 기어 대신 자성유체를 이용하여 기계적 진동이나 소음을 최소화한 시스템이다. MFLP는 구조가 간단하고 동작전류에 의해 쉽게 조절할 수 있다. MFLP의 동작전류에 의해 발생한 자기장의 정도에 따라 유연하면서 펌핑력이 높은 동작이 가능하다. 따라서 MFLP를 운전하는데 있어 동작전류의 패턴과 크기, 중첩정도에 따른 펌핑력이 변하게 되며, 이에 따른 자기장과 관내의 자성유체의 형상을 해석하여 유연하고 펌핑력이 높은 MFLP의 운전방식을 개발하고자 하였다.

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Study of Dynamic Characteristics of 2.5-MW Wind Turbine Gearbox (2.5MW 풍력발전기 기어박스 동특성 연구)

  • Kimg, Jung-Su;Park, No-Gill;Han, Ki-Bong;Lee, Hyoung-Woo
    • Journal of Ocean Engineering and Technology
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    • v.28 no.4
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    • pp.314-323
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    • 2014
  • In this study, a gearbox and blade were modeled in the MASTA program, and the housing and carrier components were modeled using a finite element method. Using substructure synthesis, all the components were combined and used to establish a vibration model of a 2.5-MW wind turbine gearbox. In addition, the safety displacement factor was evaluated using an AGMA data sheet about bearing's outer race for the input shaft and output shaft. As a result, the bearing's outer race for the input shaft, and the radial and axial responses were satisfied by the $1^{st}$ and $2^{nd}$ planetary gears and the $3^{nd}$ helical gear transmission error(TE), respectively. However, the output shaft support bearing's outer race responses were not satisfied with the radial response by the $2^{nd}$ TE and axial response by the $3^{rd}$ TE. To reduce the vibration, tooth modification was needed. After profile tooth modification, at the outer race of the output shaft support bearing, the radial response was reduced by approximately $20{\mu}m$, and the axial response was reduced by approximately $6{\mu}m$.

Feature Analysis Based on Beta Distribution Model for Shaving Tool Condition Monitoring (세이빙공구 상태 감시를 위한 베타분포모델에 기반한 특징 해석)

  • Choe, Deok-Ki;Kim, Seong-Jun;Oh, Young-Tak
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.1
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    • pp.11-18
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    • 2010
  • Tool condition monitoring (TCM) is crucial for improvement of productivity in manufacturing process. However, TCM techniques have not been applied to monitor tool failure in an industrial gear shaving application. Therefore, this work studied a statistical TCM method for monitoring gear shaving tool condition. The method modeled the vibration signal of the shaving process using beta probability distribution in order to extract the effective features for TCM. Modeling includes rectifying for converting a bi-modal distribution into a unimodal distribution, estimating the parameters of beta probability distribution based on method of moments. The performance of features obtained from the proposed method was evaluated and discussed.

Yaw Gearbox Design for 4MW Class Wind Turbine (4MW급 풍력발전기용 요 감속기 설계)

  • Lee, Hyoung-Woo;Kim, In-Hwan;Lee, Jae-Shin
    • Journal of Convergence for Information Technology
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    • v.12 no.2
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    • pp.142-148
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    • 2022
  • In this paper, the weight reduction design of the yaw gearbox for wind turbine was performed through the finite element analysis method, and the stability was checked by performing the critical speed analysis. The weight reduction product can improve engine efficiency, save parts materials, and earn economic benefits. The yaw gearbox is lightweighted with the goal of achieving a safety rate of 1.3 or higher for wind turbine as indicated by IEC61400-1. In order to reduce the weight of the carrier, a topology optimization method was performed. The safety factor was verified by performing finite element analysis on the carrier. In addition, the housing and carrier were modeled using the finite element method, and the gear train was modeled using MASTA. For the yaw gearbox, the housing and carrier FE model and the gear train model were connected by the partial structural synthesis method to perform the rotational vibration analysis. Vibration excitation sources are mass unbalance and gear mesh frrequemcy, and as a result of the critical speed analysis, it was found that there was no resonance within the operating speed range.

Transient Torsional Vibration Analysis of Ice-class Propulsion Shafting System Driven by Electric Motor (전기 모터 구동 대빙급 추진 시스템의 과도 비틀림 진동 분석)

  • Barro, Ronald D.;Lee, Don Chool
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.24 no.9
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    • pp.667-674
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    • 2014
  • A ship's propulsion shafting system is subjected to varying magnitudes of intermittent loadings that pose great risks such as failure. Consequently, the dynamic characteristic of a propulsion shafting system must be designed to withstand the resonance that occurs during operation. This resonance results from hydrodynamic interaction between the propeller and fluid. For ice-class vessels, this interaction takes place between the propeller and ice. Producing load- and resonance-induced stresses, the propeller-ice interaction is the primary source of excitation, making it a major focus in the design requirements of propulsion shafting systems. This paper examines the transient torsional vibration response of the propulsion shafting system of an ice-class research vessel. The propulsion train is composed of an electric motor, flexible coupling, spherical gears, and a propeller configuration. In this paper, the theoretical analysis of transient torsional vibration and propeller-ice interaction loading is first discussed, followed by an explanation of the actual transient torsional vibration measurements. Measurement data for the analysis were compared with an applied estimation factor for the propulsion shafting design torque limit, and they were evaluated using an existing international standard. Addressing the transient torsional vibration of a propulsion shafting system with an electric motor, this paper also illustrates the influence of flexible coupling stiffness design on resulting resonance. Lastly, the paper concludes with a proposal to further study the existence of negative torque on a gear train and its overall effect on propulsion shafting systems.

Development of Algorithm for Vibration Analysis Automation of Rotating Equipments Based on ISO 20816 (ISO 20816 기반 회전기기 진동분석 자동화 알고리즘 개발)

  • JaeWoong Lee;Ugiyeon Lee;Jeongseok Oh
    • Journal of the Korean Institute of Gas
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    • v.28 no.2
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    • pp.93-104
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    • 2024
  • Facility diagnosis is essential for the smooth operation and life extension of rotating equipment used in industrial sites. Compared to other diagnostic methods, vibration diagnosis can find most of the initial defects, such as unbalance, alignment failure, bearing defects and resonance, compared to other diagnostic methods. Therefore, vibration analysis is the most commonly used facility diagnosis method in industrial sites, and is usefully used as a predictive preservation (PdM) technology to manage the condition of the facility. However, since the vibration diagnosis method is performed based on experience based on the standard, it is carried out by experts. Therefore, it is intended to contribute to the reliability of the facility by establishing a system that anyone can easily judge defects by establishing a vibration diagnosis method performed based on experience as a knowledgeable code system. An algorithm was developed based on the ISO-20816 standard for vibration measurement, and the reliability was verified by comparing the results of vibration measurement at various demonstration sites such as petrochemical plant compressors, hydrogen charging stations, and industrial machinery with the results of analysis using a development system. The developed algorithm can contribute to predictive maintenance (PdM) technology that anyone can diagnose the condition of the rotating machine at industrial sites and identify defects early to replace parts at the exact time of replacement. Furthermore, it is expected that it will contribute to reducing maintenance costs and downtime due to the failure of rotating machines when applied to various industrial sites such as oil refining facilities, transportation, production facilities, and aviation facilities.