• Title/Summary/Keyword: 기계가공작업

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A Study on Development of Once-Over Harvest Pepper Harvester(I) - A Fundamental Factor Test for Pepper Detachment - (일시수확형 고추수확기 개발에 관한 연구 (I) - 고추 탈과 기초요인시험 -)

  • Kim, Y. K.;Hong, J. T.;Choi, Y.;Jun, H. J.;Park, H. J.;Cho, Y. M.
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2002.02a
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    • pp.54-59
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    • 2002
  • 1. 일시수확형 고추의 기계수확 요인을 구명하기 위하여 4종류의 탈과장치를 제작하여 공시고추로 탈과시험을 실시한 결과 탈과장치는 방사대칭식(브러쉬형), 고추이송(공급)속도는 0.1m/s, 탈과장치 간격은 3cm, 탈과장치 회전수는 180rpm에서 정상탈과율 77.3%, 손상률 7.6% 미탈과율 3.0%로 가장 양호한 성적이 나타났다. 2. 방사대칭식(브러쉬형) 탈과장치를 이용하여 무지용 상향착과형 고추, 지주용 하향착과형 고추, 지주용 상향착과형 고추를 공시하여 고추별 탈과시험을 실시한 결과, 고추이송(공급)속도 0.1m/s, 원통사이간격 3cm, 탈과장치 회전수 180rpm에서 가장 양호한 성적이 나왔으며, 지주용 하향착과형 고추가 정상탈과률 82.7%, 손상률 7.4%, 미탈과율 2.7%로 무지주용 상향착과형 고추(52.3%, 14.3%, 12.5%)와 지주용 상향착과형 고추(77.3%, 7.6%. 3.0%)에 비해 기계수확에 적합한 것으로 나타났다. 3. 이상의 고추 기계수확 요인시험의 결과, 탈과장치는 방사대칭식(브러쉬형) 고추종류로는 하향착과형 고추가 기계수확에 바람직한 것으로 나타났으며, 수확 후 회수가 가능한 줄기부착고추를 포함한다면 고추기계수확률은 80% 이상, 꼭지가 떨어진 것이 대부분인 손상고추도 수확 후 즉시 기계건조하여 가공용으로 사용한다고 가정한다면 기계 수확률은 90% 이상 가능하지만, 이것의 수용 여부는 좀 더 폭넓은 의견수렴 및 조사가 필요하다고 사료된다. 4. 고추수확 기계화를 위해서는 실내요인 시험 결과를 토대로 포장에서 수확메커니즘 구명과 더불어 고추 과실이 크고 무지주용 하향착과형 일시수확형 고추 품종의 개발이 병행되어야 한다고 판단된다. 5) 마늘 선별작업 -마늘선별기는 작업성능이 높고 5등급으로 균일 선별되었으며 손상도 없었으나, 기계가 크고 무거워 이동이 곤란하고 가격이 비싸므로 선별등급을 3∼4단계로 줄이고 소형 농가보급형으로 개량제작이 요구됨. 나. 마늘재배 일관기계화에 의한 노동투하시간과 비용 -종자준비부터 통마늘선별까지의 일관기계화로 투입된 주요작업의 노력은 75∼76%가 절감되고, 재배규모 3ha기준시 비용은 44-53%절감되었음. the annealing texture. Observations by TEM and EBSD revealed the formation of very fine grains of ∼1.0$\mu\textrm{m}$ after CCSS.he dislocations form local defect arrangements at the grooves permitting the substantial reduction in defect density over the remainder of the interfacial area.한 최대의 감자 재배지역을 형성하였다. 제주도는 산지지형과 따뜻한 기온으로 2기작이 가능하고, 감자가공 공장설립과 교통발달에 따른 육지 시장과의 접근이 용이해졌기 때문에 남한에서 2번째로 큰 감자재배지역이 되었다.(요약 및 결론에서 발췌)그람양성균에서 효과적이었으며, 농도별 항균력시험 결과 농도가 증가할수록 비례하여 저해율도 증가함을 알 수 있었다. 첨가농도를 달리하여 미생물의 생육도를 측정한 결과, fraction II磎꼭\ulcorner경우 그람양성균에 대해 500 ppm 이상에서 뚜렷한 증식억제효과를 나타내었다.서 뚜렷한 증식억제효과를 나타내었다.

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The Modelling and Machining of Leisure Boat Plug using CAD/CAM System (CAD/CAM 시스템을 이용한 레저보트의 플러그 모델링 및 가공)

  • Kim, Seong-Il
    • 대한공업교육학회지
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    • v.33 no.2
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    • pp.259-272
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    • 2008
  • In order to improve the productivity and quality of boat's mold in leisure boat industry, the development of modelling and machining technology of leisure boat's plug is strongly required. The traditional lines drawing approach by hand required the designer to both create fair curves and to make sure that the curves matched up to each other in the three main drawing views: profile, plan, and section. However, one will find when studying lines drawings in books that the curves might look smooth and fair, but the lines do not agree exactly in the three views. Therefore, the 2 dimensional drawing data of leisure boat are transformed using 3 dimensional design s/w and CAM s/w. In addition, the leisure boat is designed with a 3 dimensional s/w. The NC cutting data are generated by the CAM s/w. The surface characteristics of machined surface are investigated at various cutting conditions such as spindle speed, feed speed, and cutting material.

Optimization of the Tool Life Prediction Using Genetic Algorithm (유전 알고리즘을 이용한 공구 수명 예측 최적화)

  • Kong, Jung-Shik
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.11
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    • pp.338-343
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    • 2018
  • Recently, a computer numerical control (CNC) machine is used widely for mold making in various industries. In the operation of a CNC machine, the production quality and safety of workers are becoming increasingly important as the product process increases. A variety of tool life prediction studies has been conducted to standardize the quality of production and improve reproducibility. When the tool life is predicted using the conventional tool life equation, there is a large error between the experimental result and result by the conventional tool life equation. In this paper, an algorithm that can predict the precise tool life was implemented using a genetic algorithm.

Study on CNC plasma-cutting worktable with improved lifetime (CNC 플라즈마 절단 작업테이블의 수명 향상에 관한 연구)

  • Na, Yeong-min;Lee, Hyun-seok;Kang, Tae-hun;Park, Jong-kyu
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.3
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    • pp.112-123
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    • 2015
  • There are many systems for cutting plates or pipes into a desired shape. A typical system is a plasma cutter. It uses plasma, which means that an effective design of the table supporting the workpiece is an important issue in order to ensure a long operational career. Conventional roller-support worktables have a short lifespan due to scratches from the plasma, and it is also difficult to maintain the roller balance. By using a bolt-fastening method, deformation and failure of the final product can occur due to the stress concentration at bolting points. To escape these issues, a polygon support and bracket fastening method was designed. Due to polygons having a number of support surfaces, when one surface has been damaged, it is possible to reuse the support by utilizing a different surface. The bracket-fastening method can extend the worktable lifetime and increase productivity by reducing stress concentration. In this paper, the polygon support/bracket-fastening method is compared with existing technologies. Consequently, performance benchmarks are verified through a structure analysis and experimentation.

Application of Response Surface Methodology for Modeling and Optimization of Surface Roughness and Electric Current Consumption in Turning Operation (선삭 작업에서 표면조도와 전류소모의 모델링 및 최적화를 위한 반응표면방법론의 응용)

  • Punuhsingon, Charles S.C.;Oh, Soo-Cheol
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.4
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    • pp.56-68
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    • 2014
  • This paper presents an experiment on the modeling, analysis, prediction and optimization of machining parameters used during the turning process of the low-carbon steel known as ST40. The parameters used to develop the model are the cutting speed, the feed rate, and the depth of the cut. The experiments were carried out under various conditions, with three level of parameters and two different treatments for each level (with and without a lubricant), to determine the effects of the parameters on the surface roughness and electric current consumption. These effects were investigated using response surface methodology (RSM). A second-order model is used to predict the values of the surface roughness and the electric current consumption from the results of experiments which collected preliminary data. The results of the experiment and the predictions of the surface roughness and electric current consumption under both treatments were found to be nearly identical. This result shows that the feed rate is the main factor that influences the surface roughness and electric current consumption.

Evaluation of the Grinding Performance of an Engine Block Honing Stone through Monitoring of Workload and Heat Generation (작업부하 및 발열 모니터링에 의한 엔진블록 호닝스톤 연삭성 평가)

  • Yun, Jang-Woo;Kim, Sang-Beom
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.4
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    • pp.69-75
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    • 2019
  • Since gasoline engines are based on a combination of a cast iron liner and an aluminum block, which have different thermal properties and stiffnesses, bore shape distortion is likely to occur during honing due to uneven thermal deformation. To solve this problem, many tests and evaluations are needed to support the development of a high-performance honing stone with low heat generation. Moreover, performance evaluation, which depends on inspection and observation after work, often requires much trial and error to optimize tool design, due to challenges in the accurate interpretation of results. This study confirmed that the assessment of grinding capability was clarified by evaluating performance under severe work conditions and by in-situ measurement and recording of current consumption (workload) and heat generation during operation. As a result of using a honing stone with excellent grinding performance in engine block manufacture-in which cylinder bore distortion caused by thermal deformation during manufacture is a problem-a noticeable improvement in the degree of cylindricity was observed.

기술현황분석 - c-MES 설비지원 플랫폼 기술

  • Park, Jong-Gwon;Lee, Seung-U;Lee, Jae-Gyeong
    • 기계와재료
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    • v.23 no.1
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    • pp.72-81
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    • 2011
  • c-MES 설비지원 플랫폼은 다양한 제조 공정에 따른 설비별 상태 정보를 유연성 있게 수집하기 위한 모듈화 된 플랫폼 기술로서, 제조업 관련 IT 솔루션을 도입하기 어려웠던 중소기업에 적합한 맞춤형 MED로 생산성 향상을 통한 경쟁력 상승 효과가 크다. 제어기 유무에 따른 공작기계별 설비 직접 인터페이스 방법은 생산 현장의 다양한 상태 정보를 실시간 수집하는데 있어 높은 유연성을 자랑한다. 또한 설비 직접 인터페이스를 통해 수집된 데이터는 설비 정보 수집 모듈을 통해 변환/가공되고, gauges/charts를 이용하여 HMI로 제공하는 생산 공정 추적 관리 모듈을 통해 작업/관리자가 장비제어가 가능하도록 도와준다.

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Generalized machine cell formation considering plant layout using self-organizing feature maps (공장배치를 고려한 SOFM 형태의 일반화된 기계-셀 형성기법)

  • 이종태;장인호;김동민
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 1995.04a
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    • pp.958-961
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    • 1995
  • MODROC 기법이 대표적인 일반화된 기계-셀 형성 기법은 부품 생산비용, 부품가공시간, 공정순서, 로트 크기 등을 고려하여, 기계-셀을 형성함에 있어, 보다 현실적인 접근을 추구한 것이다. 그러나, 수리적 문제 해결의 한계로 인해 현실 접근성이 제한되며, 신경망을 이용한 기존의 기법들 역시 수리적 제한환경을 설정한 것이어서 현실적인 응용가능성이 떨어지고 있다. 본 논문에서는 공정순서와 공장배치를 고려하여 기계-셀의 효율적인 형성을 꾀하였다. 신경망 모델인 자기조직화 형성기법을 응용하였으며, 공장 작업영역과 기계-셀의 위치가 주어짐에 따라 공정순서를 고려하여 물류의 이동을 최소화하는 기계-셀의 형성 방법을 꾀하였다. 본 기계-셀 형성 방법은 기존의 방식에 비해 짧은 시간에 기계-셀을 형성할 수 있으며, 그에 따른 부품군의 형성은 공정을 고려하여 총 물류량을 감소시키는 방향으로 결정되는 장점을 갖고 있다. 또한, 다변화되는 환경에 대한 적응성과 예외적 요소(exceptional element)에 대한 셀 형성 및 처리가 매우 유연하게 나타내어 진다. 본 연구에서는 공정 간에 기계의 중복이 있는 경우의 기계-셀 형성 문제에 대해 제한된 기법을 적용하였다.

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Compensatory cylindricity control of the C.N.C. turing process (컴퓨터 수치제어 선반에서의 진원통도 보상제어)

  • 강민식;이종원
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.4
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    • pp.694-704
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    • 1988
  • A recursive parameter estimation scheme utilizing the variance perturbation method is applied to the workpiece deflection model during CNC turning process, in order to improve the cylindricity of slender workpiece. It features that it is based on exponentially weighted recursive least squares method with post-process measurement of finish surfaces at two locations and it does not require a priori knowledge on the time varying deflection model parameter. The measurements of finish surfaces by using two proximity sensors mounted face to face enable one to identify the straightness, guide-way, run-out eccentricity errors. Preliminary cutting tests show that the straightness error of the finish surface due to workpiece deflection during cutting is most dominant. Identifying the errors and recursive updating the parameter, the off-line control is carried out to compensate the workpiece deflection error, through single pass cutting. Experimental results show that the proposed method is superior to the conventional multi-pass cutting and the direct compensation control in cutting accuracy and efficiency.

Recognition of Machining Features on Prismatic Components (각주형 부품상의 가공 특징형상 인식)

  • 손영태;박면웅
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.6
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    • pp.1412-1422
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    • 1993
  • As a part of development of process planning system for mold die manufaturing, a software system is developed, which recognizes features and extracts parameters of the shape from design data produced by solid modeller. The recognized feature date is fed to process planning and operation planning system. Low level geometry and topology data from commercial CAD system is transformed to high level machining feature data which used to be done by using a dedicated design system. The recognition algorithm is applied to the design data with boundary representation produced by a core modeller ACIS which has object oriented open architecture and is expected to become a common core modeller of next generation CAD system. The algoritm of recognition has been formulated for 21 features on prismatic components, but the feature set can be expanded by adding rules for the additional features.