• 제목/요약/키워드: 금형시스템

검색결과 440건 처리시간 0.026초

대형 금형의 품질관리를 위한 이동식 측정기 개발 (Development of a Portable Measurement Instrument for Quality Control of Large-sized Die)

  • 박종남
    • 한국산학기술학회논문지
    • /
    • 제15권4호
    • /
    • pp.1844-1849
    • /
    • 2014
  • 지금까지 금형의 표면관리를 위해 단순 현미경이나 표면 거칠기 측정기를 이용한 측정방법들은 구조적인 문제로 산업현장에서 적용하는 데 효율성이 떨어진다. 이에 따라 장소에 구별 없이 다양한 크기의 금형 측정과 품질관리 효율성을 높일 수 있는 측정시스템 및 분석시스템은 매우 필요하다. 본 연구는 이와 같은 필요성을 만족시키기 위한 현장맞춤형 이동식 표면측정 시스템 개발을 목표로 수행하였다. 측정시스템은 지지대(Base), 몸체(Body), 광학계(Opticalsystem)등 3부분으로 분리할 수 있도록 기구적으로 설계 및 제작하였다. 측정시스템의 실험결과 표면거칠기는 94.9~99.9%의 정확성을 나타냈으며, 원의 측정 값에 대한 편차는 $2{\mu}m$ 이내로 신뢰성을 확보하였다.

다수 캐비티를 갖는 핫러너 금형에서의 균형충전을 위한 자동제어시스템 (A Closed-loop-control System for Filling Balance in the Hot Runner Mold with Multi-Cavities)

  • 장민규;조일규;이옥성;정영득
    • Design & Manufacturing
    • /
    • 제9권1호
    • /
    • pp.23-26
    • /
    • 2015
  • For mass production of plastics, injection molds have multi-cavities. However, filling imbalance between cavity to cavity always has occurred in multi-cavities mold, and this has caused low quality of plastics part. In this study, the closed-loop-control system which can control temperature of hot manifold and nozzle in hot runner mold for filling balance has been suggested, and a series of experiment about difference of filling time and weight in cavity-to-cavity was conducted. As a result of using closed-loop-control system, a remarkable improvement in reducing filling imbalance was confirmed.

  • PDF

사출금형의 급속냉각시스템 개발 (Development of Rapid Cooling System for Injection Mold)

  • 문영배;최윤식;정영득
    • Design & Manufacturing
    • /
    • 제8권1호
    • /
    • pp.31-34
    • /
    • 2014
  • The Injection molding is used more than 70% of total production in plastic products. The injection molding process has 4 processes such as filling, packing, cooling and ejecting. It spends most of times in the cooling process. Therefore, it is important to control the mold temperature in producing plastic products. The cooling system and time affect the product's quality and productivity. Especially, cooling time has about 60% of total injection cycle time. Therefore, we can improve a productivity by shortening cooling time. In this study, the rapid cooling system was developed and performed a efficiency test. This system could refrigerate coolant to $1^{\circ}C$ and had to need 10 minutes for normal operating. However, if response time of temperature controller and sensor will be increased, the performance of this system will increase.

  • PDF

사출금형의 러너시스템 형상에 따른 균형 충전도 (Degree of Filling Balance according to Runner Shapes in Injection Mold)

  • 한동엽;정영득
    • Design & Manufacturing
    • /
    • 제6권1호
    • /
    • pp.52-57
    • /
    • 2012
  • Aspect of filling imbalance that is originated from imbalanced share rate in runner is changed by material property, runner layout that are factors of changing viscosity and by injection pressure, injection speed, melt temperature and mold temperature that are injection conditions. In this paper, we made a study of runner system that is one of factor of filling imbalance and Sharp Conner Effect and Groove Corner Effect that are recently released. The study are showed that filling rate of between inside and outside cavity was influenced on shape of runner. Also, we suggested runner system for filling imbalance by adapting the two effects at multi cavity of unary branch type and theoretical investigated flow in the Shrap Conner runner type.

  • PDF

3차원 CAD/CAM 기반 초단납기 금형제작기술 개발 (Development of Rapid Tooling Processes Based on Three-Dimensional CAD/CAM)

  • 안종호;박근;김천기;박병철;최상련
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2001년도 춘계학술대회 논문집
    • /
    • pp.3-6
    • /
    • 2001
  • The present work concerns rapid tooling technology based on three-dimensional CAD/CAM. Two types of tooling processes have been introduced : the quick delivery molding(QDM) process and the rapid tooling(RT) process using a rapid prototyping system. Both processes are based on three-dimensional CAD/CAM technology and realize a paperless manufacturing system with a high efficiency. The proposed approach has been applied to the product development for various electrical parts, and the final delivery has been reduced as compared with the traditional approach.

  • PDF

나뭇가지형 러너시스템을 갖는 사출금형에서의 충전 불균형 (Filling Imbalance in Injection Mold with Branch Type Runner System)

  • 한동엽;정영득
    • Design & Manufacturing
    • /
    • 제1권1호
    • /
    • pp.45-50
    • /
    • 2007
  • Recently, the study for filling imbalance in thermoplastic polymer has gradually been increased. However, it is hard to find the researches for filling imbalance of thermoplastic elastomer(TPE). The experiment of filling imbalance was conducted for thermoplastic vulcanize(TPV) and PP, ABS polymers in the mold with un-geometrically balanced runner system(Branch Type Runner System). In this experiment, the effects of the melt temperature, injection pressure and injection speed on the filling imbalance were investigated.

  • PDF