• Title/Summary/Keyword: 금속구조설계

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Design and Construction of a Loom for Obtaining Ultra-Light Metal Structure (초경량 금속 구조재 직조장치의 설계 및 제작)

  • Kim, Pan-Su;Kang, Ki-Ju
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.9
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    • pp.1235-1240
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    • 2010
  • Wire-woven Bulk Kagome (WBK) is fabricated by assembling helically formed wires in six directions. To date, WBK samples have been assembled manually. For industrial application, the assembly process must be automated. Furthermore, if WBK is to be fabricated using flexible wires that cannot maintain their helical shape during fabrication, a specialized automatic machine, i.e., a loom needs to be developed. In this work, we designed and constructed a loom for fabricating WBKs using flexible wires. This loom is operated by one rotation of the upper plate, two translations of the insertion device, and insertion of wires. So-called "comb devices" are placed between multiple layers of Kagome nets to prevent the wires that are already in place from getting entangled with those that are being inserted. This loom can be also used to fabricate semi-WBKs composed of helically formed wires and rigid straight wires.

A Development of the Lightweight Wearable Robot with Carbon Fiber Composite (탄소섬유 복합재를 이용한 경량 착용형 로봇의 개발)

  • Lee, Jeayoul;Jeon, Kwangwoo;Choi, Jeayeon;Chung, Goobong;Suh, Jinho;Choi, Ilseob;Shin, Kwangbok
    • Composites Research
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    • v.28 no.3
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    • pp.81-88
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    • 2015
  • In this paper, we evaluate structural integrity of the wearable robot by using finite element analysis, which is made of CFRP(Carbon Fiber Reinforced Plastic) composite materials to be lightened. On the basis of the ASTM(American Standard Test Method), mechanical tests of the material are carried out in tensile, compressive and shear test for analytical evaluation. With the tested composite material, the main frame and two femoral frames of the robot is redesigned to satisfy the lightening design requirements. It is verified with the structural analysis that the redesigned frames are good for the part of the wearable robot.

Optimal Section Design for Metal Press Door Impact Beam Development by 3-Point Bending Analysis (3점 굽힘 하중 해석을 통한 금속 판재형 도어 임팩트 단면형상 최적설계)

  • Kim, Sun-Yong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.7
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    • pp.166-172
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    • 2019
  • A case study was performed in order to develop well-designed of thin plate door impact beam. The conventional impact beam was consisted of steel-pipe welded two brackets on the both side, which causes low productivity and high cost. In order to overcome those disadvantage, it is necessary to develop a new type of door impact; thin plate impact beam. The thin plate impact beam was not needed a welding procedure, which can lead low cost and high productivity. In order to maximally resist from an external force, the cross-section design should be well designed. 6 different cross-section design were proposed based on engineer's experience. Three point bending test was simulated those 6 different impact beam and compared the reaction forces. Among them, one case was chosen and redesigned for detail design.

Study of monolithic 3D integrated-circuit consisting of tunneling field-effect transistors (터널링 전계효과 트랜지스터로 구성된 3차원 적층형 집적회로에 대한 연구)

  • Yu, Yun Seop
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.26 no.5
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    • pp.682-687
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    • 2022
  • In this paper, the research results on monolithic three-dimensional integrated-circuit (M3DICs) stacked with tunneling field effect transistors (TFETs) are introduced. Unlike metal-oxide-semiconductor field-effect transistors (MOSFETs), TFETs are designed differently from the layout of symmetrical MOSFETs because the source and drain of TFET are asymmetrical. Various monolithic 3D inverter (M3D-INV) structures and layouts are possible due to the asymmetric structure, and among them, a simple inverter structure with the minimum metal layer is proposed. Using the proposed M3D-INV, this M3D logic gates such as NAND and NOR gates by sequentially stacking TFETs are proposed, respectively. The simulation results of voltage transfer characteristics of the proposed M3D logic gates are investigated using mixed-mode simulator of technology computer aided design (TCAD), and the operation of each logic circuit is verified. The cell area for each M3D logic gate is reduced by about 50% compared to one for the two-dimensional planar logic gates.

In-Situ Raman Spectroscopic Investigation of Oxide Films on Structural Materials in Nuclear Power Plants (라만 분광법을 이용한 원전 구조재료 실시간 산화막 분석 연구)

  • Kim, Jong Jin;Kim, Ji Hyun
    • CORROSION AND PROTECTION
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    • v.12 no.1
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    • pp.24-29
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    • 2013
  • 원자력 발전소의 설계 수명이 늘어나고 기존의 가동 원전 또한 장기 운전을 목표로함에 따라, 원자로 압력용기, 가압기, 증기발생기, 배관 등의 주요 구조재료의 장기 열화에 따른 재료 건전성을 유지하는 것이 매우 중요하다. 특히, 응력부식균열 현상은 장기 열화에 의해 일어날수 있는 구조재료에서의 심각한 취화 문제들중의 하나로써, 이 현상을 예방하거나 지연시키기 위해서는 현상의 근본원인과 작동기구를 규명하는 것은 원전의 안전성 유지를 위해 매우 중요하다. 이를 위해서 구조재료 표면의 원전 운전 조건에서의 산화막 특성과 그 형성 거동을 분석하는 것은 매우 중요하게 되는데, 원전 운전 조건은 고온고압의 수화학 환경으로 일반 환경에서 사용가능한 다양한 분석 방법들을 적용하기에 많은 제약을 받게 된다. 그러나, 라만 분광법은 가동 원전의 운전 조건인 고온/고압수 환경 하에서도 실시간으로 산화막 분석이 가능한 기법으로, 본 논문에서는 지금까지의 라만 분광법을 이용하여 고온고압수 환경에서의 주요 구조용 금속 및 합금 표면에 생성된 산화막에 대한 분석 연구 결과에 대하여 소개하고, 앞으로 이를 이용한 구조재료의 열화 현상을 분석 및 열화기구 규명을 위한 연구개발 방향을 제시하고자 한다.

A Rational Design of Coin-type Lithium-metal Full Cell for Academic Research (차세대 리튬 금속 전지 연구 및 개발을 위한 코인형 전지의 효율적 설계)

  • Lee, Mingyu;Lee, Donghyun;Han, Jaewoong;Jeong, Jinoh;Choi, Hyunbin;Lee, Hyuntae;Lim, Minhong;Lee, Hongkyung
    • Journal of the Korean Electrochemical Society
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    • v.24 no.3
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    • pp.65-75
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    • 2021
  • Coin cell is a basic testing platform for battery research, discovering new materials and concepts, and contributing to fundamental research on next-generation batteries. Li metal batteries (LMBs) are promising since a high energy density (~500 Wh kg-1) is deliverable far beyond Li-ion. However, Li dendrite-triggered volume fluctuation and high surface cause severe deterioration of performance. Given that such drawbacks are strongly dependent on the cell parameters and structure, such as the amount of electrolyte, Li thickness, and internal pressure, reliable Li metal coin cell testing is challenging. For the LMB-specialized coin cell testing platform, this study suggests the optimal coin cell structure that secures performance and reproducibility of LMBs under stringent conditions, such as lean electrolyte, high mass loading of NMC cathode, and thinner Li use. By controlling the cathode/anode (C/A) area ratio closer to 1.0, the inactive space was minimized, mitigating the cell degradation. The quantification and imaging of inner cell pressure elucidated that the uniformity of the pressure is a crucial matter to improving performance reliability. The LMB coin cells exhibit better cycling retention and reproducibility under higher (0.6 MPa → 2.13 MPa) and uniform (standard deviation: 0.43 → 0.16) stack pressure through the changes in internal parts and introducing a flexible polymer (PDMS) film.

Acoustic Loads Reduction of Composite Plates for Nose Fairing Structure (노즈 페어링 구조용 복합재 평판의 음향 하중 저감 특성)

  • 박순홍;공철원;장영순;이영무
    • Composites Research
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    • v.17 no.3
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    • pp.15-22
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    • 2004
  • Acoustic load generated by rocket propulsion system is one of major dynamic loads during lift-off phase so that it causes the structural failure and electronic malfunction of payloads. Acoustic loads can be greatly reduced by an appropriate acoustical design of nose faring structures. This paper deals with the acoustical design of the nose fairing structure for launch vehicle. It is well known that a honeycomb sandwich structure is a poor sound insulator because of its high specific stiffness. In this paper, the sound transmission characteristics of four kinds of honeycomb structures for noise fairing were investigated by means of numerical and experimental ways. In order to estimate transmission loss, infinite plate theory by Moore and Lyon and statistical energy analysis (SEA) method were used. The predicted results showed a good agreement with measured ones. These enabled us to determine a proper core material for nose fairing, which shows good sound insulation performance per weight.

Design and Implementation of PLC Automatic Welding System with Power-saving (전력 절약형 PLC 자동용접 시스템 설계 및 구현)

  • Yang, Young-Joon
    • Journal of Energy Engineering
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    • v.24 no.3
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    • pp.6-12
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    • 2015
  • The welding technology has been used in almost all industries such as automotive, shipbuilding, power plants and industrial machinery. In this study, the design and implementation of PLC $CO_2$ welding automation system were investigated. For these purposes, the structure analysis for driving supporter was performed and specification of automatic voltage regulator, mutual interface of system and circuit diagram were designed in order to contrive power-saving system. As the results, the stability of design for driving supporter could be convinced by numerical analysis and PLC automatic welding system was suitable for welding automation of structural-manufacturing factory capable of producing various and small amount products. Therefore, it was confirmed that PLC $CO_2$ welding automation system could contribute to productivity, stable quality and power-saving.

A VLSI Implementation of Real-time 8$\times$8 2-D DCT Processor for the Subprimary Rate Video Codec (저 전송률 비디오 코덱용 실시간 8$\times$8 이차원 DCT 처리기의 VLSI 구현)

  • 권용무;김형곤
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.15 no.1
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    • pp.58-70
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    • 1990
  • This paper describes a VLSI implementation of real-time two dimensional DCT processor for the subprimary rate video codec system. The proposed architecture exploits the parallelism and concurrency of the distributes architecture for vector inner product operation of DCT and meets the CCITT performance requirements of video codec for full CSIF 30 frames/sec. It is also shown that this architecture satisfies all the CCITT IDCT accuracy specification by simulating the suggested architecture in bit level. The efficient VLSI disign methodology to design suggested architecture is considered and the module generator oriented design environments are constructed based on SUN 3/150C workstation. Using the constructed design environments. the suggensted architecture have been designed by double metal 2micron CMOS technology. The chip area fo designed 8x8 2-D DA-DCT (Distributed Arithmetic DCT) processor is about 3.9mmx4.8mm.

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다상 나노 복합 구조를 가지는 Cu계 벌크 비정질 합금에서 불균일성 제어에 의한 특성 조절

  • Kim, Jin-U;Park, Eun-Su
    • Proceedings of the Korean Vacuum Society Conference
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    • 2011.02a
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    • pp.502-502
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    • 2011
  • 기존 연구에서는 단일 타겟으로부터 증착된 코팅층 내에 다상으로 이루어진 나노 복합구조를 형성하기 위하여, 나노 합금분말을 방전플라즈마 소결법 등으로 급속 소결하여 타겟을 제조하는 방법이 고려되어 왔다. 반면, 비정질 재료가 우수한 비정질 형성능을 가지는 경우 주조 방법에 의해서도 타겟 제조가 가능하며, 특히 최근 들어 금속 비정질 합금에서 합금의 주요 구성 원소들이 양의 혼합열을 가지는 경우, 액상 또는 과냉각 액상에서 상분리 현상이 발생한다는 것이 밝혀졌다. 이러한 사실에 기초하면, 우수한 비정질 형성능을 가지는 합금 시스템에 합금 구성 원소와 양의 혼합열 관계를 갖는 원소를 첨가함으로써, 비정질 기지 내에 화학적 불균일성을 유도하여 다상으로 이루어진 복합 구조를 형성시키는 것이 가능하다. 본 연구에서는 이러한 합금 설계법을 이용하여, 비정질 기지 내에 존재할 수 있는 불균일성 정도를 합금 조성과 주조 조건의 변화를 통하여 나노 크기에서 원자 크기까지 조절하고, 이에 따른 재료 특성과의 상관관계를 밝히고자 하였다. 이를 위하여 우수한 비정질 형성능을 가지는 Cu-(Zr, Hf)-Al 벌크 비정질 합금계에서 (Zr, Hf)과 (Y, Gd)간의 양의 혼합열 관계에 주목하여 Cu-(Zr, Hf)-(Y, Gd)-Al 벌크 비정질 형성 합금계를 설계하였으며, 이 합금계 내에서 조성과 냉각속도의 조절에 따라 나타나는 불균일성의 정도와 특성변화의 영향을 체계적으로 고찰하였다. 결과로서, Cu-(Zr, Hf)-Al 합금계에서 (Zr, Hf)을 (Y, Gd)으로 15 at.% 이상 치환한 경우, Cu-(Zr, Hf)-rich 와 Cu-(Y, Gd)-rich 비정질상으로 이상분리가 일어났으며, 이렇게 생성된 비정질-비정질 복합재는 응력 하에서 소성 변형을 거의 보이지 않았다. 반면, 5 at.% 이하로 (Zr, Hf)을 (Y, Gd)으로 치환한 경우에는 비정질 기지에 SAXS 혹은 WAXS로 확인 가능한 원자 크기의 불균일성이 나타났으며, 이 경우 비정질 합금의 점성 유동의 변화를 통해 합금의 연신 특성이 향상되었다. 특히, 본 연구에서는 비정질 기지내 불균일 제어를 통한 기계적 특성 향상을 위해서 조성 제어뿐 아니라 동역학적인 요소를 고려한 냉각속도 조절을 통한 원자단위 불균일성의 최적화가 필요함을 규명하였다. 이러한 연구 결과는 분말화 및 소결 과정을 배제하고 제조된 단일 타겟을 통해 코팅층에 다수의 합금원소를 혼합하고 나노/원자 스케일의 복합구조 형성 및 고집적화가 가능한, 타겟 모물질 설계의 새로운 방향을 제시함으로써 다기능성 복합소재 코팅층의 연구에 크게 기여할 것으로 사료된다.

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