• Title/Summary/Keyword: 글라스 성형

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Improvement of Quality by CAE Flow Analysis (CAE 유동해석을 통한 글라스 홀더 플레이트 (G/H Plate)의 품질개선)

  • 안계운;허용정
    • Proceedings of the KAIS Fall Conference
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    • 2003.06a
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    • pp.122-124
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    • 2003
  • 본 연구는 사출성형공정 후 조립공정에서 발생하고 있는 사출성형물의 Weld line에 의한 사출성형물의 파괴현상을 해석하고 개선된 품질을 얻기 위한 시도이다. 사출성형 관련 설계는 사출금형설계 전문가의 축적된 지식과 경험을 활용하여 수행되어 왔으며, 설계에 필요한 설계자의 경험이 전무한 경우 많은 시행 오차를 유발하고 있는 실정이다. 본 연구에서는 글라스 홀더 플레이트를 사출성형하고 조립공정을 수행함에 있어 생산 중 발생되고 있는 Weld line에 의한 제품의 강도 문제를 수치해석을 통하여 시뮬레이션함으로써 제품 품질을 향상 하고자 해석과 평가를 시도 하였다.

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Mechanical Properties and Microstructure of Dental Heat-Pressable Glass-Ceramics (치과용 열가압 글라스 세라믹스의 기계적 성질과 미세구조)

  • 이해형;이병택
    • Journal of the Korean Ceramic Society
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    • v.41 no.2
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    • pp.143-150
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    • 2004
  • Biaxial flexure strength (ball-on-3-ball) and fracture toughness (indentation microfracture) of heat-pressable glass-ceramics for dental use were investigated in this study. Crystal phase and microstructure of glass-ceramics were analyzed by XRD. SEM, and TEM. Crack propagation in specimens was not effectively arrested by dispersed crystalline particles. However, higher degree of crystallization probably contributes to strengthening of glass-ceramics. Better clinical reliability can be expected from lithium disilicate glass-ceramic because of its significantly higher biaxial flexure strength and fracture toughness.

Finite Element Analysis of Cold forming Process for Manufacturing of Automotive Air-Conditioning filter housing (차량용 에어컨 필터하우징 제작을 위한 냉간단조 공정 유한요소해석)

  • Min, Kyu-Young;Jung, Bae-Young;Park, Sung-Young;Park, Yong-Bok
    • Proceedings of the KAIS Fall Conference
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    • 2009.05a
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    • pp.525-527
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    • 2009
  • 본 논문에서는 자동차 공조부품인 리시버드라이어로서 플랜지와 바디로 구성되어 있다. 리시버드라이어는 냉매 중 포함된 습기 및 기타 불순물을 차단하는 부품으로서 사이트글라스가 부착되어 냉매의 흐름의 상태를 알 수 있다. 또한 압력 밸브가 부착되어 있어 냉매 회로의 압력과 온도가 상승하면 녹아서 냉매를 배출하므로 배관이나 부품들의 압력에 의해서 파괴되는 것을 방지 할 수 있다. 최근 경제적 성형에 관심이 많아 대표적 성형공정인 냉간단조를 적용하여 소재 회수율 및 절삭 비용 등을 절감하는데 목적을 두었다. 냉간단조를 적용하여 자동차 공조 부품인 플랜지와 바디를 개발하는데 공정설계, 금형설계, 금형제작 기술을 확보하였다.

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A Study on the Anti-Stiction Coating of Glass Lens Mold for Optical Communication (광통신용 글라스렌즈 성형 금형의 이형성 코팅에 관한 연구)

  • Jeong, Woon-Jo;Cho, Jae-Cheol
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.66 no.6
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    • pp.962-967
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    • 2017
  • The Diamond-Like-Carbon (DLC) coating is a new carbon-based amorphous material. Carbon ions in the plasma are electrically accelerated and collide with the substrate to form a thin film. This film has similar properties to diamonds such as high surface hardness, low coefficient of friction, corrosion resistance and durability that do not react with acids and bases. Also, since there is no thermal deformation, it can be printed at room temperature. and coated on almost all materials such as paper, polymer, ceramics and various metals even aspheric lens it is possible to mirror surface coating with excellent surface roughness. In this paper, we have analyzed the DLC film formed by Filtered Arc Ion Plating (Filtered AIP) process.

Analysis of Intraoral Squamous Cell Carcinoma Reconstructed with Radial Forearm Flap (전완부 유리 피판으로 재건한 구강내 편평상피암환자의 예후분석)

  • Park Myong-Chul;Soutar David S.
    • Korean Journal of Head & Neck Oncology
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    • v.10 no.1
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    • pp.53-62
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    • 1994
  • 미세외과 수술에 의한 유리 피판술의 도입은 두경부 종양제거후 재건에 괄목할 만한 진보를 가져왔다. 특히 광범위한 종양의 제거가 필요하며 인근의 조직으로 수복이 어렵고 기능 및 외모상의 재건이 문제가 되는 경우 유리 피판은 절대적인 적응이 된다. 구강은 언어구사 와 연하(deglutition)기능을 담당하므로 재건을 위해서는 얇고 부드러운 조직으로 수복하여 주어야 한다. 전완부 유리피판은 혈관경의 위치가 대부분 일정하고 종양 제거후 결손의 모양에 따라 피판을 계획할 수 있기 때문에 구강암 제거후 가장 많이 이용되는 유리피판이다. 저자는 1982년 부터 1988년까지 영국 글라스고우 소재 서부 스코틀랜드 성형 및 구강외과 병원에서 구강의 편평상피암환자로 암종제거 후, 전완부 피판에 의한 재건 및 방사선 치료를 받은 151명의 치료결과(재발율 및 생존율)를 분석하였다. 절제연의 종양조직의 양성(P<0.05), 경부 임파절의 extracapsular node spread여부(P<0.001), 경부 임파절 곽청술의 종류(P<0.05) 등은 재발율과 관련하여 통계적으로 유의하였다. 반면에 종양의 구강내 위치, 하악골의 침범여부등은 통계적의의가 없었다. 생존율에 관하여는 종양의 구강내 위치 (P<0.05), 종양절제연 종양여부(P<0.005), 하악골의 침범여부(P<0.05), 경부 임파절의 extracapsular node spread여부(P<0.001) 등이 통계적으로 유의할 만한 요소로 밝혀졌다. 젊은 나이의 환자들에서(50세이하) 특징적으로 높은 사망률을 보였다. 하악골절제방법의 차이는 환자의 생존예후에 통계적으로 유의할 만한 영향을 주지 못했다.

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A Study on the Ultra Precision Grinding Characteristics of Tungsten Carbide (초경합금의 초정밀 연삭특성에 관한 연구)

  • Jeong S.H.;Cha K.R.;Kim H.U.;Kim J.T.;Lee B.J.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1737-1740
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    • 2005
  • As the various manufacturing technology of optical glass is developed, the aspherical lenses are applied to many fields. However, It is still very difficult to manufacture glass lens because of the high cost and the short life of core. In recent years, the demands of the aspherical glass lenses increase since it is difficult to obtain the desirable performance in the plastic lens. In the glass mold lens, it has merits of high productivity and reproductivity since lens is manufactured by the only forming with high precision mold. The fabricating conditions for glass mold lens are glass surface that does not cause fusion, viscosity of 108-1013 poise for the $0.2{\mu}m$ accuracy, and viscoelasticity for the roughness less than 100 angstrom. In this thesis, ultra-precision grinding characteristics of tungsten carbide for forming the aspherical glass lens core were studied and the result of it is applied to manufacture the tungsten carbide-base core of the glass lens used to the laser scanning unit and the camera phone.

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A Study on the Ultra Precision Grinding Characteristics of Tungsten Carbide-base $LCU_{CL}$ Core (초정밀 가공기를 이용한 $LSU_{CL}$ 코어 가공에 관한 연구)

  • Jeong S.H.;Cha K.R.;Kim H.U.;Lee B.J.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1910-1913
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    • 2005
  • As the various manufacturing technology of optical glass is developed, the aspherical lenses are applied to many fields. However, It is still very difficult to manufacture glass lens because of the high cost and the short life of core. In recent years, the demands of the aspherical glass lenses increase since it is difficult to obtain the desirable performance in the plastic lens. In the glass mold lens, it has merits of high productivity and reproductivity since lens is manufactured by the only forming with high precision mold. The fabricating conditions for glass mold lens are glass surface that does not cause fusion, viscosity of 108-1013 poise for the $0.2{\mu}m$ accuracy, and viscoelasticity for the roughness less than 100 angstrom. In this paper, ultra-precision grinding characteristics of tungsten carbide for forming the aspherical glass lens core were studied and the result of it is applied to manufacture the tungsten carbide-base cores of the glass lens used to the laser scanning unit and the camera phone.

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A Study on Ultra Precision Grinding Characteristics of Tungsten Carbide $LCU\_CL$ Core (초경합금 소재 $LCU\_CL$ 코어의 초정밀 연삭 특성에 관한 연구)

  • Jeong Sanghwa;Cha Kyoungrae;Kim Hyunuk;Lee Bongju
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2005.05a
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    • pp.307-312
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    • 2005
  • As the various manufacturing technology of optical glass is developed, the aspherical lenses are applied to many fields. However, It is still very difficult to manufacture glass lens because of the high cost and the short life of core. In recent years, the demands of the aspherical glass lenses increase since it is difficult to obtain the desirable performance in the plastic lens. In the glass mold lens, it has merits of high productivity and reproductivity since lens is manufactured by the only forming with high precision mold. The fabricating conditions for glass mold lens are glass surface that does not cause fusion, viscosity of 108-1013 poise for the $0.2{\mu}m$ accuracy, and viscoelasticity for the roughness less than 100 angstrom. In this thesis, ultra-precision grinding characteristics of tungsten carbide for forming the aspherical glass lens core were studied and the result of it is applied to manufacture the tungsten carbide-base core of the glass lens used to the laser scanning unit and the camera phone.

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A Study on the Molding Process of an Optical Communication Aspherical Glass Lens Using the Weight Molding Method (광통신용 비구면 글라스 렌즈 자중성형 공정 연구)

  • Ryu, Sang;Roh, Kyung Hwan;Choi, Kwang Hyeon;Kim, Won Guk;Lee, Won Kyung;Kim, Do Hee;Yang, Kuk Hyeon
    • Ceramist
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    • v.21 no.4
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    • pp.427-432
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    • 2018
  • In this study, the aspherical lens for optical communications produced not with an one-step pneumatic type of external pressurization system (existed GMP process) but a constant weight of self-loaded mold put up to upper core. So the lens is molding with self-loaded weight molding and it calls Weight Molding process. In self-loaded molding process, we measured changes of center thickness molding lenses with each variable molding temperatures and time to find the effect of center of lens thickness to search key factors. As experimental results, the center thickness reach to targeted lenses step time value was changed drastically and it depends by molding temperature. If the molding temperature gets higher, the targeted lens that is reaching to the center thickness step time value was decreased. To find the effect of life improvement on mold core by imposing the self-loaded molding process we molded with GMP(Glass molding press) method and self-loaded molding method for 9,000 times and measured the lenses shape accuracy and surface roughness to evaluate the core life. As a result the self-loaded molding method core has 2,000 times longer that GMP (Glass molding press) method. If we adopt self-loaded molding method of the optical aspherical lens molding in the future, we expect that it would reduce the expense of changing the molds by molding core life improvements.