• Title/Summary/Keyword: 균열형상측정

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Notch Sensitivity Analysis for the Rock Fracture Toughness (암석의 파괴인성계수와 균열감응도의 해석)

  • 백환조
    • Tunnel and Underground Space
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    • v.7 no.2
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    • pp.143-149
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    • 1997
  • 암석의 파괴인성계수(fracture toughness)는 균열의 성장에 대한 암석의 저항을 나타낸다. 실험실에서 측정한 파괴인성계수는 일반적인 암석의 불균질성이나 이방성 외에도 시험편의 형상이나 하중조건에 의하여 크게 영향을 받는다. 따라서, 제한된 수의 시험편을 사용하여 측정된 파괴인성계수는 자료의 분산이 심하므로 실제 적용에 있어서 문제가 된다. 균열감응도란 파괴인성계수의 측정에 사용되는 시험편의 형상에 따라 결정되는 지수로서, 시험편의 파괴가 균열의 성장에 의한 것인지, 혹은 인장강도에 의한 것인지를 판별하는 기준이 된다. 이러한 균열감응도를 파악하여 암석의 파괴인성계수 측정에 유효한 시험편의 크기나 초기균열 길이의 범위를 설정할 수 있다. 이는 또한 실험실에서 측정된 차괴인성계수의 유효성 여부를 판별하는 기준으로 사용될 수 있다. 본 논문에서는 암석의 파괴인성계수의 측정에 흔히 사용되는 몇 가지 형태의 시험편들에 대하여 균열감응도를 계산하고 이에 따른 초기균열 길이의 범위를 제시하고자 한다.

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Variation of Surface Crack Shape in Pressure Vessel Materials (압력용기 소재에서의 표면균열의 형상변화)

  • 허용학;이주진;이해무
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.3
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    • pp.617-623
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    • 1990
  • Cracks present in pressure vessels have been reported to be mostly semi-elliptic surface cracks. The fatigue crack growth rates(FCGR) of surface cracks in the pressure vessel materials, API5A-K55 and SPV 500, used in this study were showed to be different depending on the direction of propagation of the surface crack. An equation for the prediction of the shape change of the surface crack was obtained by combining the Paris' relations for each direction of surface crack extension and agreed well with the experimental data. And also FGGR in both materials were evaluated and prediction of the shape change of surface crack were made using averaged stress intensity factor.

Development of Multi-Channel DCPD System for Surface Crack Measurement (표면균열 형상측정을 위한 다채널 DCPD 시스템의 개발)

  • Shim D.J.;Park H.L.;Choi J.B.;Kim Y.J.
    • Journal of the Korean Institute of Gas
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    • v.4 no.1 s.9
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    • pp.49-54
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    • 2000
  • The DCPD(Direct Current Potential Drop) method has been adopted for the crack measurement of a structure. The objective of this paper is to develop a multi-channel DCPD system not only for detecting crack depth, but also for determining the accurate shape of the surface crack. For this purpose, an exclusive software was also developed. In order to verify the developed DCPD system it was initially tested on a CT specimen, and subsequently was applied to a wide plate specimen. The developed multi-channel DCPD system was proven to provide an efficient and accurate measurement of a surface crack during the crack growth.

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A Study on the Cause and Improvement of Crack in the Installing Structure of the Bulkhead of Aircraft (항공기 Bulkhead 체결구조의 균열 원인 및 개선에 관한 연구)

  • Choi, Hyoung Jun;Park, Sung Jae
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.6
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    • pp.448-454
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    • 2020
  • This study aims to determine the cause of structural defects occurring during aircraft operations and to verify the structural integrity of the improved features. The fracture plane was analyzed to verify the characteristics of the cracks and the fatigue failure leading to the final fracture was determined by the progress of the cracks by the repeated load. During aircraft operations, the comparative analysis of the load measurement data at the cracks with the aircraft design load determined that the measured load was not at the level of 30% of the design to be capable of being damaged. A gap analysis resulted in a significant stress of approximately 32 ksi at the crack site. Pre-Load testing also confirmed that the M.S. was reduced by more than 50% from +0.71 to +0.43, resulting in a sharp increase in aircraft load and the possibility of cracking when combined. Thus, structural reinforcement and the removal of the gap for aircraft cracking sites improved the defect. Based on the structural strength analysis of the improvement features, the bulkhead has a margin of about +0.88 and the fitting feature is about +0.48 versus allowable stress. In addition, the life analysis results revealed an improvement of approximately 84000 hours.

Type 347 stainless steel 피로시험 데이터의 통계처리

  • Min, Gi-Deuk;Kim, Seon-Jin
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2009.11a
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    • pp.35.2-35.2
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    • 2009
  • 최근 전세계적으로 저탄소, 녹색성장으로 인하여 원자력발전이 주목받고 있다. 또한 에너지의 고효율로 인한 발전소의 설비가 대형화가 됨에 따라 발전소의 수명평가와 건전성평가가 중요해지고 있다. 일반적으로 구조물 내에 존재하는 균열의 크기와 형상을 파악하여 피로균열전파속도를 평가함으로써 건전성평가를 확인하고 있다. 그리고 고온, 고압에서의 피로균열전파속도는직류전위차 (Direct Current Potential Drop : DCPD)법을 사용하고 있다. DCPD법은 균열의 정밀한 측정방법으로써 측정시 오차가 발생하기 때문에 ASTM에서 제시된 incremental polynomial 법을 권고하고 있다. 따라서 본 연구에서는 피로균열전파전파속도의통계적처리를 통해서 합리적인 곡선을 구하여 건전성평가에 활용하고자 한다. 실험에 사용된 시편은 두께 5mm, 폭 25.4mm CT시편을 사용하였으며, 1mm의 예비균열을 주었다. 그리고 실험온도는 상온에서 실시 하였으며, 주파수는 10Hz를 주었다. 그리고 DCPD 측정을 위해 5A의 전류를 주었으며, 이때 측정된 전압값을 ASTM에 제시된 관계식에넣어 균열길이로 환산하였으며, 데이터처리는 ASTM에 제시된 incremental polynomial법을 기본적으로 사용하였다. 또한 ASTM에 제시된 2n+1을 이용하여 데이터의 수 n을 1~7 까지 변화를 주어 3~15 point 까지 데이터를 처리하여곡선을 제시하였다. 분석결과 $R^2$값이 1을 기준으로 했을 때 3~7 point 까지는큰 차이를 보이지 않았지만 9-point 이후부터는 $R^2$ 감소함을 알 수 있었다. 또한 적용된 데이터의수에 따라 피로군열전파속도 곡선에서 측정된 Paris law의 n값과 C 값은 큰차이를 보이지 않았다.

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Fracture Properties and Microstructural Characteristics of Rock (암석의 파괴역학적 특성과 미세구조에 관한 연구)

  • Baek, Hwan-Jo
    • Journal of Industrial Technology
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    • v.16
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    • pp.267-275
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    • 1996
  • 금속과 같은 균질한 재료의 균열파괴의 특성을 설명하기 위하여 도입된 파괴역학의 이론들은 1960년대 이후 콘크리트나 암석 등에 대하여 적용되기 시작하였다. 파괴인성계수(fracture toughness)는 균열의 성장에 대한 재료의 저항을 나타낸다. 그러나, 암석의 파괴역학적 특성은 암석이 갖는 불균질성이나 비등방성에 의하여 영향을 받는다. 즉, 암석의 파괴역학적 특성의 측정은 시험편의 크기나 초기균열의 길이, 시험편의 형상 등에 의하여 측정자료의 분산이 심하며 따라서 다른 기본 물성들의 경우에서와 마찬가지로 일정한 시험기준의 도입이 요구되었다. 1988년에 국제암반공학회(ISRM)에서 제시한 표준시험방법은 시험편의 제작이나 시험방법에 있어서 복잡한 과정을 요구하고 있다. 본 논문에서는 표준시험방법에서 사용되는 시험편의 형태에 비하여 비교적 간단한 시험방법들에 의하여 얻어진 파괴적인성계수들을 서로 비교하여 제시하고 시험편의 크기와 기타 시험조건에 따른 파괴인성계수 측정치의 변화를 나타내고 있다. 또한, 암석에 포함되어있는 자연균열들의 특성과 파괴역학실험 중 유발되는 인공균열들의 형태를 비교하여 실험실에서 얻은 파괴역학적 계수들의 현장적용에 대한 문제점들을 지적하고 있다.

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Development of the DCPD Method Based on Finite Element Analysis for Measuring Semi-Elliptical Surface Cracks (반타원 표면균열 형상측정을 위한 유한요소 전기장 해석에 기초한 직류전위차법의 개발)

  • Kim, Yeong-Jin;Sim, Do-Jun;Choe, Jae-Bung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.7
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    • pp.1147-1154
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    • 2001
  • One of major problems in analyzing failure mechanism of real components is the accurate measurement of crack size and shape. The DCPD(Direct Current Potential Drop) method has been widely used for the crack measurement of a structure and finite element analysis has been used for the derivation of calibration equations, which relates the potential drop with the crack depth. In this paper, finite element analyses were performed for semi-elliptical surface cracks with various crack shapes(a/c) and crack depths(a/t). As a result, a calibration equation has been derived for the measurement of a semi-elliptical surface crack in wide plates. Analytical results are compared with experimental results to evaluate the validity and the applicability of the derived equation. The proposed method is expected to provide efficient and accurate measurement of a surface crack during crack growth.

Fatigue Behavior of Before-and-After Penetration of Aluminium Plate with Long Surface Crack (긴 균열을 갖는 알루미늄판재의 관통전후 피로거동)

  • Nam Ki-Woo;Lee Jong-Rark;Ahn Seok-Hwan
    • Journal of the Korean Institute of Gas
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    • v.3 no.1
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    • pp.1-7
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    • 1999
  • Fatigue behavior of before-and-after penetration was examined experimentally using surface pre-cracked specimens of aluminium alloy 5083-0. The fatigue crack shape before penetration is almost semicircular, and the measured aspect ratio is larger than the value obtained by calculation using K values proposed by Newman-Raju. It is found that the crack growth behavior on the back side after penetration is unique and can be divided into three stages. By using a crack propagation rule in case of long surface crack, the change in crack shape after penetration can be evaluated quantitatively.

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Detection of a Crack on a Plate by IDT Type Lamb Wave Sensors (IDT형 Lamb 파 센서에 의한 판상의 균열 검출)

  • Kim, Jun-Ho;Roh, Yong-Rae
    • The Journal of the Acoustical Society of Korea
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    • v.29 no.8
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    • pp.483-490
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    • 2010
  • In this paper, an Inter-Digital Transducer (IDT) type Lamb wave sensor is proposed to estimate the geometry and number of cracks on a plate structure, and its validity is checked through experiments. This IDT type sensor is more readily controllable than conventional patch type piezoelectric sensors to modify its operation frequency and directionality by altering its finger patterns. In this work, omni-directional annular IDT and highly directional rectangular IDT sensors are designed and fabricated. The IDT sensors are used to diagnose the length, number and orientation of cracks on an aluminum plate by measuring the amplitude and time of flight of Lamb waves. The results are analyzed to discuss the efficacy of the IDT sensors.

Experimental Study on Evaluation of Fatigue Crack Growth Rate of Steel Plates using Crack Opening Displacement (COD(Crack Opening Displacement) 측정을 통한 강재의 피로균열진전속도 추정에 관한 실험적 연구)

  • Kim, Kwang-Jin;Kim, In-Tae;Ryu, Yong-Yeol
    • Journal of Korean Society of Steel Construction
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    • v.22 no.6
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    • pp.589-597
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    • 2010
  • Steel structures have a higher probability of being damaged by fatigue than by other causes of deterioration. As such, their maintenance to prevent fatigue damage is essential to sustain their safety and performance during their service period. In their maintenance, the current state of their fatigue cracks must be assessed to determine appropriate reinforcement methods and the suitable time intervals of periodic inspections when fatigue cracks are detected. Determining the crack growth rate is a successful method of predicting fractures, but it requires technical knowledge on fracture mechanics and experience in numerical methods and software for finite element analysis. In this study, a fatigue crack growth test on through-thickness cracked steel plates was conducted to assess the crack growth rate without superior technical knowledge and experience. The relationship between the Crack Opening Displacement (COD) and the crack growth rate was found in relatively long fatigue cracks.