• Title/Summary/Keyword: 균열양상

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프레스다이용 코일스프링의 신뢰성평가 및 고장분석 사례 발표

  • Go, Se-Hyeon;Park, Sang-Yong;Jang, Jin-Man;Lee, Won-Sik
    • Proceedings of the Korean Reliability Society Conference
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    • 2006.05a
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    • pp.239-246
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    • 2006
  • 프레스다이용 코일스프링은 자동차 및 전자제품의 외형생산에 필요한 금형 내에 장착되는 금형용 스프링으로서 녹아웃 및 스트리퍼 등에 사용되고 있다. 프레스다이용 코일스프링이 사용 중 파손 시에는 고가인 금형의 손상 및 생산성에 영향을 미칠 수도 있기 때문에 사용 환경에서의 신뢰성확보가 요구되어지고 있다. 특히 중(重)하중 및 극중(極重)하중용 스프링은 과거 현장에서 파손사례가 자주 발생함으로 인해 외산을 선호하는 경향이 있는 형편이다. 이에 국산 스프링의 신뢰성검증 및 확보를 위해 신뢰성기반구축사업을 통해 신뢰성평가기준(RS D 0014)가 제정되었으며, 이 평가기준에 의거하여 국내 업체의 제품에 대해 신뢰성평가를 실시하였다. 프레스다이용 코일스프링의 파손원인은 주로 반복하중에 의한 피로파손과 일정한 변위의 변형으로 발생하는 코일스프링 자유높이의 축소로 크게 구분되어질 수 있다. 시험결과 주 파손양상은 피로에 의한 균열발생이었으며, 코일 끝단부와 끝단부 직하부의 코일과의 마찰에 의한 균열발생이 주원인이었다. 즉, 코일의 끝단면과 직하면 코일이 연속적으로 부딪침으로써 발생한 변형 및 마모에 의해 표면균열이 발생하고, 표면균열에서 반복적인 부하하중이 가해짐으로써 피로균열 진전을 통해 점차적으로 파손이 진행되어졌음을 알 수 있었다. 본 발표에서는 기준에 의거하여 로하중용 프레스 다이용 코일스프링을 평가한 신뢰성평가시험 결과에 대해 보고하고, 파단면 관찰과 외산제품과의 미세조직 및 조성 등의 비교분석결과 등을 기초로 파손원인을 분석한 결과에 대해 보고하고자 한다.제고할 수 있을 것으로 기대한다.X>$CdCl^+,\;CdSO_4$ 등이 형성되었다. 수은의 경우는 해수 및 증류수를 용출용매로 이용한 모든 경우에서 납, 구리, 카드뮴과는 달리 대부분 침전하였다. 더욱이 해수에 존재하는 고농도 염소($Cl^-$)와의 수착으로 인해 finite solid인 calomel($Hg_2Cl_2$)이 형성되어 대부분 침전(SI=0)되기 때문에 납, 구리, 카드뮴 보다 더 낮은 환경이동성을 갖을 것으로 사료된다. 상기 실험결과 용출용매로 증류수와 해수를 이용했을 때, 제강 슬래그에서 용출되는 납, 구리, 카드뮴, 수은의 용출 경향의 차이를 확인할 수 있었고 이에 따라서, 납, 구리, 카드뮴의 용출 유해성은 낮기 때문에 해양구조물로의 제강슬래그 유효이용은 적합할 것으로 판단되었다.im80%$로 계산되었다. 열형광선량계로 측정된 방사선량은 각각 1.8, 1.2, 0.8, 1.2, 0.8 (70 cm 거리) cGy로 측정되었으며, 환자의 복부 표면에서의 서베이메터를 이용한 측정량은 10.9 mR/h였다. 차폐구조물의 사용 시 전체 치료 동안에 태아선량은 약 1 cGy 정도로 평가되었다. 결론 : AAPM Report No.50의 자료에 따르면, 임산부의 방사선 치료 시 태아의 방사선 피폭선량은 5 cGy 이하일 경우에 방사선 피폭에 따른 태아의 위험이 거의 없는 것으로 제시되고 있다. 본원에서 차폐 구조물을 설치하였을 경우에 측정된 태아선량은 약 1 cGy로 측정되었고, 고안된 차폐구조물

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Evaluation of Crack Behavior and Climate Monitoring of Ipseok-dae Columnar Joints and Jigong Neodeol Rock Blocks in Mudeungsan National Park (무등산국립공원 입석대 주상절리 및 지공너덜 암괴의 균열 거동과 기후 모니터링 평가)

  • Noh, Jeongdu;Kang, Seong-Seung
    • The Journal of Engineering Geology
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    • v.31 no.4
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    • pp.621-630
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    • 2021
  • This study evaluated cracks and climate monitoring in Ipseok-dae columnar joints and Jigong Neodeol rock blocks in Mudeungsan National Park. The rocks' state of cracking and their surface temperatures were measured alongside air temperature, relative humidity, and wind velocity. The maximum crack behavior in Ipseok-dae was 0.367 mm at one point, and showed a slight tendency at other points. One in Jigong Neodeol was within 0.15 mm and showed a stable state with little change. The surface temperature of the Ipseok-dae columnar joints was higher on the side exposed to sunlight than on the shaded side. All blocks of Jigong Neodeol rock showed similar temperatures. The air temperature showed a similar distribution for both rock types. The air temperature showed a similar distribution for both Ipseok-dae and Jigong Neodeol. The relative humidity was mostly between 20% and 60% in Ipseok-dae and was between 20 and 70% in Jigong Neodeol. Both areas had low wind speeds, with maxima of 5 m/s in Ipseok-dae and 3 m/s in Jigong Neodeol. As a result, it is evaluated that crack behavior in Ipseok-dae columnar joints and Jigong Neodeol rock blocks have maintained a very stable state so far. The surface temperature, temperature, relative humidity, and wind velocity of the two areas showed small difference depending on the season, indicating that they were affected to some extent by the season. From a long-term perspective, this can continuously affect the deformation of the Ipseok-dae columnar joints or Jigong Neodeol rock blocks. Therefore, in order to accurately evaluate their stability, it is considered that the current microscopic delamination and exfoliation or the propagation and expansion of cracks should be continuously measured.

Development of the Exocarp and Occurrence of Micro-cracking in 'Jinmi' Peaches (복숭아 '진미'의 외과피 발달과 미세균열)

  • Ma, Kyeong-Bok;Chun, Jong-Pil;Kim, Jung-Bae;Do, Kyung-Ran;Cho, Kwang-Sik;Choi, Jin-Ho;Hwang, Hae-Sung
    • Horticultural Science & Technology
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    • v.30 no.1
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    • pp.1-5
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    • 2012
  • This study was conducted to elucidate the cause of micro-cracking in the exocarp of 'Jinmi' peach (Prunus persica). through the microscopic observation of fruit skin development in 4 varieties such as 'Jinmi', 'Kanoiwa Hakuto', 'Kawanakajima Hakuto', and 'Yumyeong'. Micro-cracking was noted in 59.1% of 'Jinmi', 30.6% of 'Kanoiwa Hakuto', 21.5% 'Kawanakajima Hakuto' and 6.4% of 'Yumyeong', respectively. The development of intercellular spaces, which increased rapidly with the fruit development, was easily observed at 69 days after full bloom. Histological studies revealed that the number of outer epiderm cell layers of 'Jinmi' was smaller than that of the other three cultivars, and thinner than the 'Kawanakajima Hakuto' and 'Yumyeong'. Moreover, 'Jinmi' exhibited smaller and flatter shapes in the sub-epidermal cell layer than those of the 'Kawanakajima Hakuto' and 'Yumyeong' at harvest season. Therefore, these results suggest that micro-cracking of 'Jinmi' fruit skin was due to poor-developed outer epidermis and well-developed intercellular spaces just under exocarp as compared with other varieties.

Residual Stresses Analysis due to Volumetric Changes in Long-term Autogenous Expansive Concrete (장기팽창성 콘크리트의 체적변화에 의한 잔류응력 해석)

  • Cha, Soo-Won;Jang, Bong-Seok;Oh, Byung-Hyun
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.22 no.6
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    • pp.617-625
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    • 2009
  • This study is devoted to the problems of thermal and autogenous expansion stresses in order to avoid cracking using chemically prestressing method. The chemical prestress can be induced by autogenous expansion characteristics of MgO concrete made in specific burning temperature. The volume change induced cracking has great influence on the long-term durability and serviceability. To evaluate risk of cracking, the computer programs for analysis of thermal and autogenous expansion stresses were developed. In these 3-D finite element procedures, long-term autogenous expansive deformation is modeled and its resultant stress is calculated and then verified by comparison with manual calculation results. In this study, the stress development is related to thermal and autogenous expansive deformation. Using the developed program, residual stresses of MgO concrete were compared and analysed in the example From the numerical results it is found that long-term, and temperature dependent expansive concrete with light-burnt MgO is most effective in controlling the risk of cracking of mass concrete because it has high temperature for long period. The developed analysis program can be efficiently utilized as a useful tool to evaluate the thermal and autogenous expansion stresses in mass concrete structures with lightly burnt MgO.

Polygonal Grain-Based Distinct Element Modelling of Mechanical Characteristics and Transverse Isotropy of Rock (다각형 입자 기반 개별요소모델을 통한 암석의 역학적 특성과 횡등방성 모사)

  • Park, Jung-Wook;Park, Chan;Ryu, Dongwoo;Choi, Byung-Hee;Park, Eui-Seob
    • Tunnel and Underground Space
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    • v.26 no.3
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    • pp.235-252
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    • 2016
  • This study presents a methodology to reproduce the mechanical behavior of isotropic or transversely isotropic rock using the polygonal grain-based distinct element model. A numerical technique to monitor the evolution of micro-cracks during the simulation was developed in the present study, which enabled us to examine the contribution of tensile cracking and shear cracking to the progressive process of the failure. The numerical results demonstrated good agreement with general observations from rock specimens in terms of the behavior and the evolution of micro-cracks, suggesting the capability of the model to represent the mechanical behavior of rock. We also carried out a parametric study as a fundamental work to examine the relationships between the microscopic properties of the constituents and the macroscopic behavior of the model. Depending on the micro-properties, the model exhibited a variety of responses to the external load in terms of the strength and deformation characteristics. In addition, a numerical technique to reproduce the transversely isotropic rock was suggested and applied to Asan gneiss from Korea. The behavior of the numerical model was in good agreement with the results obtained in the laboratory-scale experiments of the rock.

Geomechanical Stability of Underground Lined Rock Caverns (LRC) for Compressed Air Energy Storage (CAES) using Coupled Thermal-Hydraulic-Mechanical Analysis (열-수리-역학적 연계해석을 이용한 복공식 지하 압축공기에너지 저장공동의 역학적 안정성 평가)

  • Kim, Hyung-Mok;Rutqvist, Jonny;Ryu, Dong-Woo;Synn, Joong-Ho;Song, Won-Kyong
    • Tunnel and Underground Space
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    • v.21 no.5
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    • pp.394-405
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    • 2011
  • In this paper, we applied coupled non-isothermal, multiphase fluid flow and geomechanical numerical modeling using TOUGH-FLAC coupled analysis to study the complex thermodynamic and geomechanical performance of underground lined rock caverns (LRC) for compressed air energy storage (CAES). Mechanical stress in concrete linings as well as pressure and temperature within a storage cavern were examined during initial and long-term operation of the storage cavern for CAES. Our geomechanical analysis showed that effective stresses could decrease due to air penetration pressure, and tangential tensile stress could develop in the linings as a result of the air pressure exerted on the inner surface of the lining, which would result in tensile fracturing. According to the simulation in which the tensile tangential stresses resulted in radial cracks, increment of linings' permeability and air leakage though the linings, tensile fracturing occurred at the top and at the side wall of the cavern, and the permeability could increase to $5.0{\times}10^{-13}m^2$ from initially prescribed $10{\times}10^{-20}m^2$. However, this air leakage was minor (about 0.02% of the daily air injection rate) and did not significantly impact the overall storage pressure that was kept constant thanks to sufficiently air tight surrounding rocks, which supports the validity of the concrete-lined underground caverns for CAES.

Analysis of Surface Contaminants and Physical Properties of the Daejanggakgibi Stele of Silleuksa Temple using Non-destructive Technology (비파괴 기술을 활용한 여주 신륵사 대장각기비의 표면오염물 분석과 물성진단)

  • KIM, Jiyoung;LEE, Myeongseong
    • Korean Journal of Heritage: History & Science
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    • v.55 no.2
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    • pp.186-197
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    • 2022
  • The Daejanggakgibi Stele of Silleuksa Temple in Yeoju is a stone stele from the Goryeo Dynasty that is inscribed with various stories about the construction of Daejanggak, a place where Buddhist scriptures were kept. This stele has been maintained for a long time in a state in which discoloration of the body has occurred, and the inscription has been partially damaged due to dozens of cracks. Using non-destructive analysis methods for stone artifacts, material investigation, portable X-ray fluorescence analysis, and ultrasonic velocity analysis for the stele were performed. It was confirmed that the stele body was composed of light gray crystalline limestone, and the base stone, support stone, and cover stone were medium-grained biotite granite. Portable X-ray fluorescence analysis confirmed that iron(Fe) was an original coloring element of the stele surface. From the distribution pattern of the coloration, it can be inferred that iron-containing materials flew down from between the stele body and the cover stone. Thereafter, living organisms or organic contaminants attached to it so that yellow and black contaminants were formed. Ultrasonic diagnosis revealed that the physical property of both the front and back surfaces ranged from fresh rocks(FR) to completely weathered rocks(CW), and the average weathering index was grade 3(intermediate). However, the point where cracks developed intensively was judged to be the completely weathered stage(CW), and some cracks located in the upper and lower parts of the stele bear potentially very high risk. It is necessary to monitor the movement of these cracks and establish reinforcement measures for conservation in the future.

Properties of High-heated Concrete (화재와 콘크리트의 재료성능)

  • 강병희
    • Magazine of the Korea Concrete Institute
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    • v.14 no.2
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    • pp.17-23
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    • 2002
  • 화재로 인한 건물의 화해 정도는 건축구조불의 안전성에 크게 영향을 미치게 된다. 특히, 철근 콘크리트 구조물이 화재로 인하여 고열을 받게되면, 그 구조적인 내력이 저하되므로, 이에 대한 안전성 검토는 매우 중요하다. 콘크리트의 고온성상은 시멘트의 종류, 골재의 석질. 배합, 함수율, 재령에 따라 달라진다. 또한, 화해를 입은 콘크리트조 건물은 수열조건에 따라 매우 복잡한 양상을 띄게된다. 일반적으로 화재 건물의 콘크리트 부재에서 나타나는 화해는 각 부재의 폭열 또는 콘크리트의 박리에 의한 주근의 노출 등 직접적인 손상과 보의 변형 기둥의 좌굴, 열팽창에 의한 전단균열 등의 2차 적인 피해가 있다. 그 화해 정도는 지진피해의 파괴현상과 유사한 경우도 있다. 이와 같이 콘크리트 부재의 화재 정도를 검토하기 위해서는 콘크리트의 고온성상 파악이 중요하다.(중략)

기하양상을 고려한 균열 내 투수계수 산정

  • ;Ichikawa Y.
    • Proceedings of the Korean Society of Soil and Groundwater Environment Conference
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    • 2004.09a
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    • pp.159-163
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    • 2004
  • This study was conducted to calculate the permeability coefficient in a single fracture while taking the true fracture geometry into consideration. The fracture geometry was measured using the confocal laser scanning microscope (CLSM). The CLSM geometry data were used to reconstruct a fracture model for numerical analysis using a homogenization analysis (HA) method. The HA is a new type of perturbation theory developed to characterize the behavior of a micro-inhomogeneous material that involves periodic microstructures. The HA permeability was calculated based on the local geometry and local material properties (water viscosity in this case). The results show that the permeability coefficients do not follow the theoretical relationship of the cubic law.

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Effects of Long Term Deformation of Concrete on Internal Member Forces of Tall Buildings (초고층 건물에서 콘크리트의 장기거동이 부재내력에 미치는 영향)

  • Shin, Seung-Hak;Kim, Han-Soo
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2010.04a
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    • pp.297-300
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    • 2010
  • 본 논문에서는 일반적인 해석, 시공단계를 고려한 해석, 시공단계와 장기거동을 고려한 해석의 3가지 해석방법을 사용하여 수평부재의 설계에 적합한 해석방법을 제안하였다. 80층의 2D 구조모델에 3가지 해석방법을 적용하여 각 해석방법에 따라 부등축소량, 수직부재에 작용하는 축력, 수평부재의 단부에 작용하는 내력의 해석결과를 얻어 비교하였다. 또한 부재의 내부에서 철근과 콘크리트의 하중분담율의 시간에 따른 변화양상을 알아보았다. 해석결과 시공단계에 의한 영향은 수평부재에 작용하는 축력과 부등축소량 예측, 부재 내력 해석에 있어서 반드시 고려되어야 함을 알 수 있었다. 장기거동의 효과는 기둥축소에는 크게 영향을 미치지만 수직부재의 축력, 수평부재의 내력에는 변형만큼의 영향은 보이지 않는다. 시공시의 보정량을 결정하기 위해서는 장기거동이 반드시 고려되어야 하지만 부재의 단면설계의 목적으로는 제외되어도 무방할 것으로 판단된다.

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