• Title/Summary/Keyword: 균열깊이

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Finite Element Simulation of Laser-Generated Ultrasound and Interaction with Surface Breaking Cracks (유한요소법을 이용한 레이저 유도 초음파와 표면 균열과의 상호작용 모델링)

  • Jeong, Hyun-Jo;Park, Moon-Cheol
    • Journal of the Korean Society for Nondestructive Testing
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    • v.24 no.3
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    • pp.259-267
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    • 2004
  • A finite element method is used to simulate interaction of laser-based ultrasounds with surface breaking tracks in elastic media. The laser line source focused on the surface of semi-infinite medium is modeled as a shear dipole in 2-D plane strain finite elements. The shear dipole-finite clement model is found to give correct directivity patterns for generated longitudinal and shear waves. The interaction of surface waves with surface breaking cracks (2-D machined slot) is considered in two ways. Both the source and receiver are fixed with respect to the cracks in the first case, while the source is moving in another case. It is shown that the crack depth tested in the range of 0.3-5.0mm $({\lambda}_R/d=0.21{\sim}3.45)$ can be measured using the corner reflected waves produced by the fixed laser source. The moving laser source is found to cause a large amplitude change of reflected waves near crack, and the crack whose depth is one order lower than the wavelength ran be detected from this change.

Study on Non-contact Detection of Surface Cracks of the Metals Using an Open-Ended Coaxial Line Sensor at X-band (마이크로파 X-밴드에서의 종단 개방 동축선 센서를 이용한 금속표면균열의 비접촉 검출 연구)

  • Yang, Seung-Hwan;Kim, Dong-Seok;Kim, Ki-Bok;Kim, Jong-Heon;Kang, Jin-Seob
    • Journal of the Korean Society for Nondestructive Testing
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    • v.32 no.2
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    • pp.192-197
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    • 2012
  • In this paper, a non-contact microwave technique was presented to detect the surface crack of the metals. An open-ended coaxial cable line was used as a sensor at 11 GHz, and the reflection coefficients were measured by scanning along the metal surface including artificial surface cracks. A parameter, the K value which was defined as the difference between maximum and minimum reflection coefficients, was measured and used to estimate the crack depth. A linear relationship between the K value and crack depth was found. This study showed that non-contact detection of the surface cracks of metals is possible using the open-ended coaxial line sensor at X-band.

Fracture Behavior and Crack Growth of Concrete by The Nonlinear Fracture Mechanics (비선형 파괴역학에 의한 콘크리트의 파괴거동과 균열성장에 관한 연구)

  • 배주성;나의균
    • Magazine of the Korea Concrete Institute
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    • v.2 no.2
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    • pp.81-92
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    • 1990
  • Concrete, a mixed material, has heterogeniety, anisotrophy and nonlinearity. Therefore, in its 'racture analysis, it is more reasonable to evaluate its fracture toughness by applying the concept of 'racture mechanics rather than the strength concept. Up to the present the concepts of fracture mechanics which were applied to concrete have been divided into two main classes. The one is the concept of linear elastic fracture mechanics and the other is the concept of elastic-plastic fracture mechanics. But it has been pointed out that there are many problems and irrationalities in applying the concept of linear elastic fracture mechanics to concrete. In this study, the J -integral method and the COD method mainly used in the analysis of nonlinear fracture mechanics, were introduced and the three point bending test was carried out for investigating the effects of the variation of the maximum aggregate size and notch depth on the fracture behavior and the crack growth of concrete, and the relationships of fracture energy and crack opening displacement. According to the results of this study the more the maximum aggregate size and the notch depth increased, the more the nonlinearity of load-deflection behavior was remarkable. The increase of the coarse aggregate size created the more ductility of concrete. Thus concrete showed the more stable fracture. As for the path of the crack growth, the more the coarse aggregate size increased, the more it was irregulary deviated from the straight line but it was not almost affected by the variation of the notch depth. Also, the fracture energy increased according as the coarse aggregate size increased and the notch depth decreased.

Electron Beam Welding on Module-typed Turbine Diaphragm (모듈 형 터빈 다이아프람의 전자빔 용접 기술)

  • Kim, Yong-Jai;Shim, Duck-Nam;Jung, In-Chul
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.107-107
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    • 2009
  • 모듈 형 터빈 다이아프람은, 아우터 링(outer ring), 스팀 패스(steam path)와 이너 웹(inner web)의 원형 형상을 갖는 세 부분을 조립하여 원주 방향의 용접 조인트를 형성하는 기존의 다이아프람 형태가 아니라, 아우터 슈라우드(outer shroud), 베인(vane)과 이너 슈라우드(inner shroud)의 세 부분이 하나의 모듈을 이루고 이러한 모듈을 원주 방향으로 조립하여 방사 방향의 조인트를 형성한다. 전자빔 용접은 이와 같은 방사 방향의 조인트를 수직으로 가로지르는 용접 궤적을 따라 진행되며, 용접 패스에 따라 형성되는 용융 비드의 단면적만큼 인접하는 두 모듈을 접합시킨다. 이 경우 용융 비드의 단면적과 형상은 두 모듈의 결합 강도를 결정하는 중요한 요소가 되어, 제작 시 다이아프람의 크기와 두께에 따라 용입 깊이와 평균 단면 비드 폭을 규정하고 있다. 본 연구에서는 용입 깊이와 단면 비드 폭의 요구 조건을 만족하면서 결함이 없는 건전한 용접부를 얻을 수 있는 최적 용접 조건을 도출하는데 그 목적이 있다. 이를 위해 플레이트 시편과 모듈 시편을 사용한 기초 실험과 유사 시제품(semi-mockup) 실험을 실시하였다. 플레이트 기초 실험을 통해 전자빔 주요 변수인 빔 전류, 초점 위치, 용접 속도, 빔 진동 폭 변화에 따른 용융 비드 형상 변화를 관찰하였고, 빔 전류가 용입 깊이에 가장 큰 영향을 주는 인자임을 확인하여 요구 용입 깊이 별 적정 빔 전류 값을 설정하였다. 용접 속도는 생산성 측면에서 균열이 발생하지 않는 범위에서 가능하면 가장 큰 값을 사용하였고, 빔 진동 폭은 초점 위치와 함께 단면 비드 형상 결정에 많은 영향을 주는 인자로 확인되어 균열이 없는 가장 이상적인 단면 비드 형상인 완만한 쐐기 형태가 되도록 설정하였다. 이 후 실제 제품 폭과 용접 패스를 갖는 블록 모듈 실험을 통해 설정 용접 변수의 적용성과 균열 발생 여부를 확인하였고, 이 때 적용 제품 폭이 30 mm 이하이며 요구 용입 깊이가 50 mm 이상의 경우에서 비드 중앙부 균열이 발생함을 관찰하였다. 따라서 해당 영역의 제품에는 균열 저항성이 높도록 용접 속도와 빔 진동 폭을 줄여 최적 용접 변수를 새롭게 설정하였으며, 이를 유사 시제품 실험에 적용하여 최종적으로 용접 변수 안정성을 검증하였다. 이러한 실험을 통해 확인된 최적 용접 조건을 실 제품 제작에 적용하여 모듈 형 터빈 다이아프람 전자빔 용접 제작을 성공적으로 완료할 수 있었다.

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RCCA End-Tip Examination by ECT (원자로 제어봉 End-Tip 원주방향균열 와전류검사)

  • Lee, H.J.;Nam, M.W.;Jung, G.J.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.18 no.6
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    • pp.455-463
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    • 1998
  • RCCA(rod cluster control assembly) End-Tip suffers from neutron irradiation and constant vibration due to high-speed internal flow of primary coolant during plant operation. Such operating conditions cause the RCCA end-tip crackings around tile circumferential weldment of the end-tip, and in some cases, the defective end-tips were completly broken loose. However, no reliable inspection techniques for end-tip crackings were developed in the past, although some techniques exist for inspecting RCCA control rod wears. Therefore, NDE group at KEPRI has developed an ECT technique for the detection and the sizing of the end-tip crackings. The technique uses a specially designed surface-riding probe that can detect size of circumferential crackings with an accuracy of ${\pm}5.31%$ RMS error. This paper describes the ECT instrumentation including the ECT probes, calibration bars, as well as technical approaches.

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Numerical Analysis off-Shape Cracking in Jointed Concrete Pavements (줄눈콘크리트 포장의 T형 균열 발생 원인 수치 해석)

  • Yun, Dong-Ju;Seo, Young-Guk;Kim, Seong-Min
    • International Journal of Highway Engineering
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    • v.11 no.2
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    • pp.141-149
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    • 2009
  • This study was conducted to investigate the causes that induce the T-shape cracks at the joints in the jointed concrete pavements(JCPs). The finite element models of JCP including dowel bars were developed and the stress distribution in the slab was investigated under environmental loads. To investigate the effect of dowel bars on the transverse stresses at the joints that induce the T-shape cracks, the slab curling behavior was analyzed with and without dowel bars. In addition, the stress concentration was investigated when the dowel bar was not installed at the mid-depth of the slab. The results of this study showed that the transverse stresses were not affected by the dowel bars if the dowel bars were installed at the mid-depth of the slab. However, if the dowel bars were not installed at the mid-depth, the transverse stresses were concentrated at the dowel bar locations when the slab curled. The stress concentration was dependent on the contact characteristics between the dowel bar and concrete, and was significantly large when the dowel bar not installed at the mid-depth was located far from the edge of the slab. Therefore, to mitigate T-shape cracking in JCP, dowel bars should be very carefully installed and leveled at the proper locations.

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Evaluation of Canister Weld Flaw Depth for Concrete Storage Cask (콘크리트 저장용기의 캐니스터 용접부 결함깊이 평가)

  • Moon, Tae-Chul;Cho, Chun-Hyung;Jung, Sung-Hun;Lee, Young-Oh;Jung, In-su
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.15 no.1
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    • pp.91-99
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    • 2017
  • Domestically developed concrete storage casks include an internal canister to maintain the confinement integrity of radio-active materials. In this study, we analyzed the depth of flaws caused by loads that propagate canister weld cracks under normal, off-normal and accident conditions, and evaluated the maximum allowable weld flaw depth needed to secure the structural integrity of the canister weld and to reduce the welding time of the internal canister lid of the concrete storage cask. Structural analyses for normal, off-normal and accident conditions were performed using the general-purpose finite element analysis program ABAQUS; the allowable flaw depth was assessed according to ASME B&PV Code Section XI. Evaluation results revealed an allowable canister weld flaw depth of 18.75 mm for the concrete storage cask, which satisfies the critical flaw depth recommended in NUREG-1536.

Evaluation on Shear Performance of the Dapped Ends of Precast Gerber′s U-Beams (프리캐스트 게르버 U형보의 댑 전단 거동평가)

  • 박현석;유승룡
    • Journal of the Korea Concrete Institute
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    • v.14 no.4
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    • pp.492-502
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    • 2002
  • The dapped ends of the Gerber's beam were designed by PCI(Prestressed Concrete Institute) and CPCI(Canadian Prestressed Concrete Institute) methods. The depths of nibs with precast and topping concrete, which were halves of the total beam depth, were 77 cm md 18.2 cm, respectably. Shear tests were performed on four full scale beam ends. All specimens designed by PCI and CPCI methods showed crackings at the re-entrant coner of dap before the 32 % of full service design loading, and failed at the load level higher than their design strength but less than their calculated nominal strength. The specimens with increased hanger reinforcement show more effective in development of initial crackings, more ductile in failure with distributed crackings, and failed in higher strength than those of PCI requirement. The tested specimens designed by CPCI method were more ductile in failure than those of the PCI methods.

A study on fatigue properties of plasma carburized low carbon Cr-Mo steel (플라즈마 침탄한 저탄소 Cr-Mo강의 피로특성에 관한 연구)

  • Park, Kyeong-Bong;Sin, Dong-Myung;Lee, Chang-Youl;Lee, Ktung-Sub
    • Korean Journal of Materials Research
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    • v.10 no.7
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    • pp.505-514
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    • 2000
  • The carburizing behavior and fatigue properties of the plasma carburized low carbon Cr-Mo steel(0.176C-1.014Cr-0.387Mo) have been investigated. The effective case depth in plasma carburized steel increased up to 50% in comparison with that of gas carburizing, and this case depth increased with the increasing surface carbon content. With increasing time in plasma carburizing, the surface carbon content increased but its increasing rate decreased. Fatigue properties were studied in terms of microstructure, case depth, retained austenite and residual stress near the surface. The fatigue limit of the plasma carburized steel was higher than that of gas carburized one. The initiation of microcracks and initial crack propagation were retarded due to a relatively little surface and internal oxidation layer in plasma carburized steel. Fractography showed the crack initiated at the surface, and transgranular fracture at surface layer was more predominant in plasma carburized steel compared to that of gas carburized steel.

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