• Title/Summary/Keyword: 굽힘변형

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A Study on the Displacement and Stress Analysis of Hollow Rollers for a Wire Saw Machine (와이어 소 머신용 중공롤러의 변위량과 응력해석에 관한 연구)

  • Kim, Chung Kyun
    • Journal of the Korean Institute of Gas
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    • v.18 no.2
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    • pp.10-15
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    • 2014
  • In this paper, the displacement and stress strength safeties have been presented for cylindrical hollow rollers of a wire saw machine. Using the finite element method, the hollow roller with Y-shaped shift and vertical columns between three tubes has been developed to analyze the displacement behavior and stress strength safeties. For the same diameter and length of hollow roller models with a different weight, the displacement behavior safety of Y-shaped shift column and vertical column models is heavily depending on the total length of a hollow roller, which is closely related to the bending moment of a hollow roller structure. But, the stress strength of a hollow roller is more influenced by the cross sectional area of a hollow roller for the similar weight. Thus, this paper recommends Y-shaped hollow roller for increasing the roller strength safety and decreasing a total roller weight.

Effect of Mg Content and Target Temperature on Corrosion and Adhesion Properties of Zn-Mg Coated steels (Mg 조성 및 타겟 온도 변화에 따른 Zn-Mg 도금강의 내식성 및 밀착성에 관한 연구)

  • Song, Myeon-Gyu;Ra, Jeong-Hyeon;Lee, Sang-Yul
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2017.05a
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    • pp.88-88
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    • 2017
  • Zn코팅은 우수한 내식성과 경제성을 바탕으로 자동차나 건축자재 등 산업의 전반적인 분야에서 광범위하게 사용되고 있다. 하지만 최근 한정된 Zn의 매장량으로 인한 원자제의 가격상승과 습식 도금과정의 환경오염 물질 배출 문제가 기존 Zn 코팅의 약점으로 지적되고 있다. 따라서 새로운 원소의 첨가로 인한 Zn의 사용량 감소나 친환경적인 공정방법을 적용하는 연구가 대두되고 있다. 최근의 연구 결과에 따르면 Zn-Mg 합금이 다른 Zn계 합금에 비해 내식성이 우수하며, 이와 같은 우수한 내식성은 $Mg_2Zn_{11}$, $MgZn_2$와 같은 Mg-Zn 이원계의 합금상에 의한 것으로 알려져 있다. 따라서 본 연구에서는 친환경적인 비대칭 마그네트론 스퍼터 공정을 활용하여 다양한 공정조건 하에서 Zn-Mg 박막을 합성하여 최적의 공정 조건을 도출하고자 하였다. Zn-Mg 박막 합성 시 Mg타겟의 조성은 3~10 wt.%로 변화하였으며 Zn-Mg 합금 타겟의 온도를 제어하여 박막의 Mg 조성과 타겟 온도가 Zn-Mg 도금강의 내식성 및 밀착성에 미치는 영향을 평가하였다. 합성된 Zn-Mg 박막은 FE-SEM, EDS, XRD를 사용하여 미세조직, 두께, Mg 조성, 합금상 등을 분석하였으며, 염수분무시험 및 0T 굽힘 시험을 활용하여 Zn-Mg 박막의 내식성 및 내식성을 비교 분석하였다. FE-SE및 EDS분석 결과 Zn-Mg 박막의 Mg 조성은 합금 타겟의 조성이 증가함에 따라 증가하였으며, Mg 함량이 증가할수록 미세구조가 치밀하게 변화하였다. 또한 Zn-Mg 박막 합성 중 타겟의 온도가 상승할수록 박막의 치밀도는 감소하였다. XRD분석 결과 박막을 이루는 주요 합금상은 Zn상과 $Mg_2Zn_{11}$상이며 본 연구에서는 증착 조건에 따른 합금상의 큰 변화는 보이지 않았다. 염수분무실험 및 밀착성 평가 결과 박막의 미세조직이 치밀할수록 Zn-Mg 도금강의 내식성은 향상되었으나, 밀착성은 오히려 감소하는 경향을 나타내었다. 이러한 결과는 Zn-Mg 박막이 치밀한 미세구조일수록 부식환경에서의 강판에 대한 보호 효과는 증가하는 반면, 변형 시 박막의 파괴로 인한 박리 현상이 가속되기 때문으로 판단된다.

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Development of a Rigid-ended Beam Element and Its Application to Simplify 3-Dimensional Analysis of Bracketed Frame Structures (강체 단부 보요소의 개발 및 브라켓이 있는 골조 구조의 3차원 해석 단순화를 위한 적용)

  • Seo, Seung Il;Lim, Seong Joon
    • Journal of the Society of Naval Architects of Korea
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    • v.34 no.3
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    • pp.76-84
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    • 1997
  • At the initial design stage, for rapid evaluation of strength of ship structures, finite element analysis using beam elements is carried out in general. In beam modeling of ship structures, brackets are usually represented by rigid elements to simplify the analysis. Extent of rigid ends, which is called as a span point, can be determined from the three kinds of view points, i.e., bending, shearing and axial deformation. In this paper, a 2-dimensional novel beam element is developed and a method to replace the 3-dimensional analysis with 2-dimensional analysis is proposed. The developed novel beam element named rigid-ended beam element can consider the effect of three kinds of span points within one element, which was impossible in modeling with the ordinary beam element. Calculated results for the portal frame using the rigid-ended beam element agree with the results using membrane elements. And also, the proposed semi 3-dimensional analysis method which includes two step analysis using influence coefficients shows good accuracy. Structural analysis using the rigid-ended beam element and the semi 3-dimensional method is revealed to have good computing efficiency due to unnecessity of elements corresponding to the brackets and simplification of 3-dimensional analysis.

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A Study on the Weld Performance of High Strength Steel considering the Fabrication (제작을 고려한 고강도강재의 용접성능에 관한 연구)

  • Kyung, Kab Soo;Hong, Sung Wook;Park, Yong Jin
    • Journal of Korean Society of Steel Construction
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    • v.14 no.5 s.60
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    • pp.647-656
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    • 2002
  • High-strength steel in steel bridges is the key to achieving cost-efficiency because it facilitates lightweight construction and rationalizes structure. The future of high-strength steel is bright, with its use projected to expand. As such, it is necessary to evaluate precisely various factors affecting the process of fabricating high-strength steel, i.e., welding heat, strain hardening, and weldability and performance of the welded joints. This study therefore performed the maximum hardness test and y-groove weld crack test using welding processes such as SAW, FCAW, and GMAW, in order to investigate the welding performance and characteristics of welded Joints or high-strength steel produced in Korea such as SM570, POSTEN60, and POSTEN80. In addition, a series of welding tests was carried out to estimate the tensile strength, bending characteristics, absorbed energy, and hardness in welded joints.

A Study on the Three-dimensional Expression of Fashionable Textiles based on Analyses of 3D Scanning and Textile Properties -Focus on the Work of Iris van Herpen- (패션소재의 입체적 표현에 대한 3D Scanning 및 소재특성 분석 연구 -Iris van Herpen의 작품을 중심으로-)

  • Lee, ReA;Kim, Jongjun
    • Journal of Fashion Business
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    • v.20 no.2
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    • pp.124-133
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    • 2016
  • Currently the fashion industry is developing to create a novel culture due to the very sensitive and knowledge-oriented advancement of the IT industry. With fast turnover of information, consumers have come to have a more diverse desire for purchasing. Cubical expression techniques, which empathizes formativeness, can be a creative expression method adjusting into the trend of this era. Along with functional aspects of consumers, even in a textile manufacturing sector, new materials are required to meet sensitive and emotional aspects. Consumers' desire for new and creative designs and the development and adoption of new materials are essential to meet their emotions. The IT industry and fashion industry are forced to combine and a 3D apparel CAD system has been developed, enabling virtual clothing to be represented within a computer virtual space. All processes such as design, pattern creation, sewing and simulation are possible in 3D level. Digital clothing can shorten the production process time and is very effective in that it can reduce clothing waste generated during the sample production. This paper reviewed the works of Dutch designer, Iris van Herpen, who has developed formative designs. She tries to build, construct, and sculpt employing diversified materials other than soft textile materials, as shown in her series of fashion shows. The materials include films, 3D printed polymers, stiff and sheer organza, and artificial leather textiles. A few characteristics of her works have been selected in order to prepare patterns exhibiting the traits. The paper further focused on the physical features of the textile materials used to express similar techniques and its various forms were reviewed.

Fabrication of Porous SiC Ceramics by Partial Sintering and their Properties (부분소결공정에 의한 다공질 탄화규소 세라믹스의 제조 및 특성)

  • 김신한;김영욱;윤중열;김해두
    • Journal of the Korean Ceramic Society
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    • v.41 no.7
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    • pp.541-547
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    • 2004
  • Addition of large particles restrains densification by small particles in mixed particle systems. In the present study, large SiC whiskers or particles were introduced into small particles for restraining densification and the mixtures were sintered using yttrium aluminum garnet (Y$_3$A1$\sub$5/O$\sub$12/, YAG) as a sintering additive. By controlling the content of large SiC whiskers or particles and the applied pressure during sintering, porous SiC ceramics, with a porosity ranging from 0.3% to 39%, were fabricated. Porosity increased with increasing the content of restraining materials. SiC whiskers were more effective than large SiC partcles for restraining densification. Permeability of the porous SiC ceramics increased with increasing the porosity. Flexural strength decreased with increasing porosity. A noticeable increase in strain to failure was observed in the porous ceramics with a porosity ranging from 18% to 39%.

Safety Evaluation of a Shipping Capsule for Special Form Radioisotope (특수형 방사성 동위원소 운반캡슐의 안전성 평가)

  • Lee, Ju-Chan;Seo, Ki-Seog;Ku, Jeong-Hoe;Bang, Kyoung-Sik;Han, Hyon-Soo;Park, Seong-Won
    • Journal of Radiation Protection and Research
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    • v.26 no.1
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    • pp.35-43
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    • 2001
  • All of sealing capsules to transport a special form radioactive material should be designed and fabricated in accordance with the design criteria prescribed in IAEA standards and domestic regulations. The objective of this study is to demonstrate the safety of a shipping capsule for $^{192}Ir$ special form radioisotope which produced in the HANARO. The safety tests were carried out for the impact, percussion, bending and heat test conditions. And leakage tests were carried out before and after the each test. Also, the safety analyses wert performed using computer codes in order to verify the test results. The capsule showed slight scratches and deformation, and maintained its structural and thermal integrities in all tests without any severe damage or melting. It also met the allowable limits of leakage rate after each test. Therefore, it has been verified that the capsule was designed and fabricated to meet all requirements for the special form.

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Ultimate Strength Analysis of Connections of Floating Pendulum Wave Energy Converter (부유식 진자형 파력발전장치의 연결부 최종강도해석)

  • Sohn, Jung Min;Cheon, Ho Jeong;Shin, Seung Ho;Hong, Key Yong
    • Journal of the Korean Society for Marine Environment & Energy
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    • v.17 no.1
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    • pp.36-41
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    • 2014
  • A floating offshore structure has high tendency to occur the buckling when compressive, bending and shear loads applied. When the buckling is occurred, in-plane stiffness of structure is remarkably decreased. And it has a harmful effect on the local structural strength as well as global structural strength. In the present study, it has been investigated the ultimate strength of tubular members which is located between a floater and a damping plate of the floating pendulum wave energy converter. Nonlinear finite element method is conducted using the initial imperfection according to 1st buckling mode which is obtained from the elastic buckling analysis. It is also noted the ultimate bending strength characteristic varying with a diameter, thickness and stiffeners of the tubular member.

A Study on Failure Mode of Pipe Elbows with Wall Thinning (두께 감소된 배관 엘보우의 파손 모드에 대한 연구)

  • Shin, Kyu-In;Yoon, Kee-Bong
    • Journal of the Korean Institute of Gas
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    • v.12 no.2
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    • pp.57-62
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    • 2008
  • Difference of failure modes was studied by finite element analysis for elbows with local wall thinning area particularly at inner surface of intrados of the elbow. Longitudinal wall thinning length, minimum thickness were kept constant but circumferential wall thinning width was varied to get $90^{\circ}$, $180^{\circ}$ and $360^{\circ}$ thinning width. Elastic-plastic analysis were carried out under the combined loading conditions of internal pressure and in-plane bending moment closing the elbow. Von Mises stress were obtained from the outer surface central surface location in intrados, extrados and crown parts in elbow. The results showed that the plastic deformation and failure started from the crown location when the thinning width small ($90{\sim}180^{\circ}$). However, plastic collapse started from the intrados location when the thinning width is approaching $360^{\circ}C$. This should be reflected to assess structural integrity of elbows after wall thinning measurement is made.

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Finite Element Analysis of the Tire Contact Problem (타이어 접지문제의 유한요소 응력해석)

  • Han, Y.H.;Kim, Y.H.;Huh, H.;Kwak, Y.K.
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.5
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    • pp.820-830
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    • 1989
  • The tire inflation and contact problem has been solved by a finite element method. The finite element formulation is derived from the equilibrium equations by the principle of virtual work in the form of an updated Lagrangian formulation for incremental analysis. Then, a contact formulation is added to the finite element formulation to calculate stress state of tire in contact with flat rigid road under the load due to the self-weight of a vehicle. In the finite element analysis, equations of effective material properties are introduced to analyze a plane strain model of the shell-like tire by considering the bending effect of reinforced steel cords. The proposed equations of effective material properties produced stress concentration around the edge of belt layers, which does not appear when other well-known equations of material properties are adopted. The result from the above algorithm demonstrates the validity of the formulation and the proposed equations for the effective elastic constants. The result fully interprets the cause of separation between belt layers by showing the stress concentration.