• Title/Summary/Keyword: 구조 및 피로 해석

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Establishment of An Optimal Process to Improve Structural Integrity by Investigating Effect of the Process Variables on Fatigue Lifetime of Steel-Sleeve Repair Welds in Buried Gas Pipeline (매설가스배관 강 슬리브 보수 용접부의 피로수명에 미치는 공정변수 영향 고찰을 통한 최적공정 수립)

  • Kim, Jong Sung;Lee, Cheol;Kim, Woo Sik;Kim, Ik Jung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.11
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    • pp.1021-1033
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    • 2017
  • In this study, an optimum process to improve structural integrity was established by investigating effect of the process variables on fatigue lifetime of steel-sleeve repair welds in buried gas pipeline. Residual stresses in the repair welds were derived through sequentially-coupled temperature-stress analysis using ABAQUS, which is a commercial finite element analysis program. In addition, variations of operating stresses were derived by finite element linear elastic stress analysis. Fatigue lifetimes of the steel-sleeve repair welds were evaluated by substituting the derived weld residual stresses and operating stress variations into the structural stress/fracture mechanics approach as input. Parametric study using finite element analysis and fatigue assessment for various repair welding process variables were carried out to investigate the effects of the process variables on the fatigue lifetime. Finally, based on the effects of the process variables on the fatigue lifetime, an optimal process to minimize the welding time and economic costs and to improve the fatigue lifetimes was derived.

Study of Structural Safety for Handy Max Double Hull Bulk Carrier (HANDY MAX급 DOUBLE HULL BULK CARRIER의 구조적 안전성 고찰)

  • Moon, Jeong-Woo;Yun, Hye-Lim;Nam, Hyung-Ju;Shin, Sung-Kwang
    • Special Issue of the Society of Naval Architects of Korea
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    • 2013.12a
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    • pp.81-84
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    • 2013
  • 일반적인 Bulk carrier는 Single deck, Double bottom, Hopper side tank, Top side tank와 함께 Single side skin 또는 Double side skin으로 구성되어 Single hull bulk carrier 또는 Double hull bulk carrier라 불린다. 본 논문의 연구선박인 Double hull bulk carrier는 CSR에서 규정짓고 있는 Double hull bulk carrier의 특징 중 Hopper side tank가 없기에 일반적인 Double hull bulk carrier와는 다른 구조를 가진다. 구조적 특징으로는 Inner bottom과 Inner hull 연결부위에 응력 집중 발생, Side shell의 Shear에 대해 구조적 안전성, Double hull에 대한 CSR for bulk carrier의 Rule적용 여부에 대한 판단 등이 있다. 따라서 본 연구에서는 Double hull bulk carrier의 구조적 특징과 구조해석을 통한 응력 집중 부위의 평가 및 Fatigue analysis을 통한 피로수명을 계산하여 이를 통해 구조의 안전성을 살펴보고자 한다.

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A Cumulative Damage Theory of Concrete under Variable Amplitude Fatigue Loadings (변동진폭(變動振幅)의 피로하중(疲勞荷重)을 콘크리트의 누적손상이론(累積損傷理論))

  • Oh, Byung Hwan
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.6 no.4
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    • pp.79-88
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    • 1986
  • A nonlinear cumulative damage theory, which can model the effects of the magnitude and sequence of variable amplitude fatigue loadings, is proposed. The concrete beam specimens are prepared and tested in four-point flexural loading conditions. The variable-amplitude fatigue loadings in two and three stages are considered. The present experimental study indicates that the fatigue failure of concrete is greatly influenced by the magnitude and sequence of applied, variable-amplitude fatigue loadings. It is seen that the linear damage theory proposed by Palmgren and Miner is not directly applicable to the concrete under such loading cases. The sum of the cumulative damage is found to be greater than 1 when the magnitude of fatigue loading is gradually increased and less than 1 when the magnitude of fatigue loading is gradually decreased. The proposed nonlinear damage theory, which includes the effects of the magnitude and sequence of applied fatigue loadings, allows more realistic fatigue analysis of concrete structures.

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A Study on Characteristics of Fatigue Life in LOP Cruciform Fillet Welding Zone (미 용입 십자형 필릿 용접부에서의 피로 수명 특성에 관한 연구)

  • Lee, Yong-Bok
    • Journal of the Korean Institute of Gas
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    • v.16 no.3
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    • pp.29-34
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    • 2012
  • Investigating safer ways to design and use to prevent a loss of life and property by failure of the structures are necessary and assessing total fatigue life with initiation and propagation of fatigue crack accurately through fatigue analysis is very important. The object of this study is to examine the initial life and propagation life when the fatigue crack is introduced from the root which is likely to appear in LOP(Lack of Penetration) cruciform fillet welded structure including bridges, ships and gas storage facilities which are impossible to be fully penetrated and to measure the rate of fatigue life until the final cleavage failure. As the result, each rate of fatigue life for fatigue failure is somewhat different in the range of 5% according to the thickness of material, however, the overall rate of initial life is in the range of 34~39% and propagation life showed the range of 61~66%.

A Study of Dynamis Force Estimation and Strength Design of KALES (포장가속시험시설의 동역학 힘 예측 및 강도설계에 관한 연구)

  • Kim, Nak-In;Yang, Sung-Chul;Park, Yong-Geol
    • Journal of Korean Society of Steel Construction
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    • v.13 no.2
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    • pp.211-221
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    • 2001
  • The dynamic force estimation and strength design of KALES(Korea Accelerated Loading and Environmental Simulator) are studied. The KALES is continuously rotating the test track and subjected to the dynamic or impact forces during operation since the track is composed of straight and curved line. To estimate the dynamic equation for the model car which was already made is derived with analytical and experimental techniques. Using similarity relationships between the model car and KALES, the dynamic force and stability properties for KALES can be predicted. The stress analysis and fatigue life estimation of KALES is also estimated with the calculated dynamic load. From the stress analysis and fatigue life estimation results, it was found that the design of KALES is safe.

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A Study of Structural Stress Technique for Fracture Prediction of an Auto-Mobile Clutch Snap-Ring (클러치 스냅링부 파괴 예측을 위한 구조응력기법 연구)

  • Kim, Ju Hee;Myeong, Man Sik;Oh, Chang Sik;Kim, Yun Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.2
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    • pp.175-183
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    • 2016
  • The endurance reliability assessment of a highly complex mechanism is generally predicted by the fatigue life based on simple stress analysis. This study discusses various fatigue life assessment techniques for an automobile clutch snap ring. Finite element analyses were conducted to determine the structural stress on the snap ring. Structural stress that is insensitive in regards to the mesh size and type definition is presented in this study. The structural stress definition is consistent with elementary structural mechanics theory and provides an effective measure of a stress state that pertains to fatigue behavior of welded joints in the form of both membrane and bending components. Numerical procedures for both solid models and shell or plate element models are presented to demonstrate the mesh-size insensitivity when extracting the structural stress parameters. Conventional finite element models can be used with the structural stress calculations as a post-processing procedure. The two major implications from this research were: (a) structural stresses pertaining to fatigue behavior can be consistently calculated in a mesh-insensitive manner regardless of the types of finite element models; and (b) by comparing with the clutch snap-ring fatigue test data, we should predict the fatigue fractures of an automobile clutch snap ring using this method.

A Study of Thermo-structural Analysis and Fatigue Analysis for Independent Type-B LNG Fuel Tank (독립형 B타입 LNG 연료 탱크의 열-구조 연성해석 및 피로 해석에 관한 연구)

  • Kim, Tae-Wook;Kim, Jong-Min;Kim, Jong-Hwan;Lee, Jeong-Ho;Park, Seong-Bo;Lee, Sung-Min;Lee, Jae-Myung
    • Journal of the Society of Naval Architects of Korea
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    • v.53 no.5
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    • pp.410-419
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    • 2016
  • With the aim of reducing greenhouse gas emissions by 20 percent by 2020 and by 50 percent by 2050 from their 2005 level, International Maritime Organization (IMO) regulated the emissions of SOx and NOx by setting the emission control area in 2012. Since these environmental regulations have been reinforced, demands for the LNG fuel ships are expected to increase dramatically. Accordingly, the worldwide shipbuilding companies spur the development of the LNG fueled ships. Therefore, it is essential to carry out the research on the development of LNG fuel tank, which is one of the important components of the LNG fuel supply system. In this study, the deliberate finite element analysis of type-B LNG fuel tank for 10,000 TEU containership was carried out to evaluate structural safety and provide the process for analyzing stress levels and evaluating fatigue life of target structural. In particular, thermo-structural analysis and fatigue analysis were carried out using the databases on materials and structures of LNG fuel tank.

Fracture Mechanics Approach to X-Ray Diffraction Method for Spot Welded Lap Joint Structure of Rolled Steel Considered Residual Stress (잔류응력을 고려한 압연강 용접구조물의 X-ray 회절법에 의한 파괴 역학적 고찰)

  • Baek, Seung-Yeb;Bae, Dong-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.10
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    • pp.1179-1185
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    • 2011
  • Cold and hot-rolled carbon steel sheets are commonly used in railroad cars or commercial vehicles such as the automobile. The sheets used in these applications are mainly fabricated by spot welding, which is a type of electric resistance welding. However, the fatigue strength of a spot-welded joint is lower than that of the base metal because of high stress concentration at the nugget edge of the spot-welded part. In particular, the fatigue strength of the joint is influenced by not only geometrical and mechanical factors but also the welding conditions for the spot-welded joint. Therefore, there is a need for establishing a reasonable criterion for a long-life design for spot-welded structures. In this thesis, ${\Delta}P-N_f$ relation curves have been used to determine a long-life fatigue-design criterion for thin-sheet structures. However, as these curves vary under the influence of welding conditions, mechanical conditions, geometrical factors, etc. It is very difficult to systematically determine a fatigue-design criterion on the basis of these curves. Therefore, in order to eliminate such problems, the welding residual stresses generated during welding and the stress distributions around the weld generated by external forces were numerically and experimentally analyzed on the basis of the results, reassessed fatigue strength of gas welded joints.

Evaluation of Functional and Structural Performance of Semi Rigid Overlay Pavements (반강성 덧씌우기 포장의 기능적 및 구조적 성능 평가)

  • Park, Kang Yong;Lee, Jae Jun;Kwon, Soo Ahn;Jeong, Jin Hoon
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.30 no.3D
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    • pp.271-278
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    • 2010
  • Semi rigid pavement is a pavement type using advantages of both flexibility of asphalt pavement and rigidity of concrete pavement by infiltrating cement paste into voids of open graded asphalt mixtures. The semi rigid pavement has better smoothness and smaller driving vibration or noise comparing to the concrete pavement, and has smaller permanent deformation and has temperature falling effect comparing to the asphalt pavement. The temperature falling effect were investigated at a semi rigid overlay pavement test section, and the temperature falling and water retaining effects were verified by measuring the temperature and weight of specimens at a housetop. Horizontal and vertical stresses and strains were compared by structural analysis of the semi rigid pavement and asphalt pavement using the Abaquser o, a commercial 3D finite element analysis program. The results were verified by Bisar 3.0, a multi-layered elastic analysis program. Performance of the semi rigid pavement and asphalt pavement were compared by predicting fatigue cracking based on the structural analysis results.

Fatigue Characteristics of High Strength Fire Resistance Steel for Frame Structure and Time-Frequency Analysis its Acoustic Emission Signal (고강도 구조용 내화강의 피로특성 및 음향방출신호의 시간-주파수 해석)

  • Kim, Hyun-Soo;Nam, Ki-Woo;Kang, Chang-Young
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.67-72
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    • 2000
  • Demand for now nondestructive evaluation are growing to detect fatigue crack growth behavior to predict long term performance of materials and structure in aggressive environments especially when they are In non-visible area. Acoustic emission technique is well suited to these problems and has drawn a keen interests because of its dynamic detection ability, extreme sensitivity and location of growing defects. In this study, we analysed acoustic emission signals obtained in fatigue and tensile test of high strength fire resistance steel for frame structure with time-frequency analysis methods. The main frequency range is different in the noise and the fatigue crack propagation. It could be classified that it were also generated by composite fracture mechanics of cleavage, dimple, inclusion separation etc.

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