• Title/Summary/Keyword: 구멍뚫기법

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Compensation of the Error due to Hole Eccentricity of Hole-drilling Method in Uniaxile Residual Stress Field Using Neural Network (신경망 기법을 이용한 1축 잔류응력장에서 구멍뚫기법의 구멍편심 오차 보정)

  • Kim, Cheol;Yang, Won-Ho;Cho, Myoung-Rae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.12
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    • pp.2475-2482
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    • 2002
  • The measurement of residual stresses by the hole-drilling method has been commonly used to evaluate residual stresses in structural members. In this method, eccentricity can usually occur between the hole center and rosette gage center. In this study, the error due to the hole eccentricity is compensated using the neural network. The neural network has trained training examples of normalized eccentricity, eccentric direction and direction of maximum stress at eccentric case using backpropagation learning process. The trained neural network could compensated the error of measured residual stress in experiments with hole eccentricity. The proposed neural network is very useful for compensation of the error due to hole eccentricity in hole-drilling method.

Correction of Error due to Hole Eccentricity in Hole-drilling Method Using Neural Network (신경망 기법을 이용한 구멍뚫기법에서의 구멍 편심오차 보정)

  • Kim, Cheol;Yang, Won-Ho;Cho, Myoung-Rae;Heo, Sung-Pil
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.412-418
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    • 2001
  • The measurement of residual stresses by the hole-drilling method has been commonly used to evaluate residual stresses in structural members. In this method, eccentricity can usually occur between the hole center and rosette gage center. In this study, the error due to the hole eccentricity is corrected using the neural network. The neural network has trained training examples of normalized eccentricity, eccentric direction and direction of maximum stress at eccentric case using backpropagation learning process. The trained neural network could corrected the error of measured residual stress in experiments with hole eccentricity. The proposed neural network is very useful for correction of the error due to hole eccentricity in hole-drilling method.

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Influence of the Hole Eccentricity in Residual Stresses Measurement by the Hole-drilling Method (구멍뚫기법에 의한 잔류응력 측정시 구멍 편심의 영향)

  • Kim, Cheol;Seok, Chang-Seong;Yang, Won-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.8 s.179
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    • pp.2059-2064
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    • 2000
  • The measurement of residual stresses by the hole-drilling method has been commonly used to evaluate residual stresses in structural members. In this method, one of the source of error is due to the misalignment between the drilling hole and strain gage center. This paper presents a finite element analysis of the influence of such misalignment for the uniaxial residual stress field. The stress error increases proportionally to hole eccentricity. The correction equations which easily obtain the residual stress taking account of the hole eccentricity are derived. The stress error due to the hole eccentricity decreases by approximately one percent using this equations.

Influence of the Inclined Hole in Residual Stresses Measurement Using the Hole-Drilling Method (구멍뚫기법을 이용한 잔류응력 측정시 경사구멍의 영향)

  • Kim, Cheol;Yang, Won-Ho;Seok, Chang-Sung;Heo, Sung-Pil
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.6
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    • pp.201-206
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    • 2001
  • The hole-drilling method makes a little hole through the metal surface that has residual stress and measures the relieved stress with a strain gage. It is used widely in measuring the residual stress of surfaces. In this method, the inclined hole is one of the source of error. This paper presents a finite element analysis of influence of the inclined hole for the uniaxial residual stress field. The stress differences between measured and applied residual stress increase proportionally to inclined angle of the hole. The correction equations which easily obtain the residual stress taking account of the inclined angle and direction are derived. The measurement error of stress due to the inclined hole can be reduced to around 1% through this study.

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Prediction for the Error due to Role Eccentricity in Hole-drilling Method Using Backpropagation Neural Network (역전파신경망을 이용한 구멍뚫기법의 편심 오차 예측)

  • Kim, Cheol;Yang, Won-Ho;Heo, Sung-Pil;Chung, Ki-Hyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.3
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    • pp.436-444
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    • 2002
  • The measurement of residual stresses by the hole-drilling method has been commonly used to evaluate residual stresses in structural members. In this method, eccentricity can usually occur between the hole center and rosette gage center. In this study, the error due to the hole eccentricity is predicted using the artificial neural network. The neural network has trained training examples of stress ratio, normalized eccentricity, off-centered direction and stress error using backpropagation learning process. The prediction results of the error using the trained neural network are good agreement with FE analyzed ones.

Prediction for the Error of Hole Eccentricity in Hole-drilling Method Using Neural Network (신경회로망을 이용한 구멍뚫기법의 편심 오차 예측)

  • Kim, Cheol;Yang, Won-Ho;Chung, Ki-Hyun;Hyun, Cheol-Seung
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.956-963
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    • 2001
  • The measurement of residual stresses by the hole-drilling method has been commonly used to evaluate residual stresses in structural members. In this method, eccentricity can usually occur between the hole center and rosette gage center. In this study, the error due to the hole eccentricity is predicted using the artificial neural network. The neural network has trained training examples of stress ratio, normalized eccentricity, off-centered direction and stress error using backpropagation loaming process. The prediction results of the error using the trained neural network are good agreement with FE analyzed ones.

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A Study of Determination of Residaul Stress of Through-Hole-Drilling Method on Assumption of Concentrated Force (집중하중 가정에 의한 관통구멍뚫기법의 잔류응력 측정연구)

  • Gang, Mun-Jung;Lee, Yeong-Sin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.4
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    • pp.625-630
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    • 2002
  • To determine the residual stress, concentrated forces instead of distributed stresses, are assumed to be released around the hole drilled through. Concentrated forces are consisted with pairs of concentrated farces which have opposite directions and small distances. Residual stress determination on assumption of concentrated forces is compared numerically with normal method based on Kirsch's solution and proved to be available when released strains are measured at a little distance.

A Study on the Safety Estimation of Table Liner for Vertical Roller Mill Using HDM (구멍뚫기법을 이용한 수직형 롤러 분쇄기용 테이블 라이너의 안전성 평가에 관한 연구)

  • Lee Dong Woo;Hong Soon Hyeok;Cho Seok Swoo;Joo Won Sik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.8 s.227
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    • pp.1221-1228
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    • 2004
  • The vertical roller mill is the important machine grinding and mixing various crude materials in the manufacturing process of portland cement. Table liner is one of grinding elements of vertical roller mill and is subjected to the cyclic bending stress by rollers load and the centrifugal force by rotation of table. It demands $4{\times}10^7$ cycle but has $4{\times}10^6{\sim}8{\times}10^6$ cycle. It fractures at the edge of grinding path of outside roller. The repair expense for it amounts to $30\%$ of total maintenance of vertical roller mill. Therefore, this study shows the fracture mechanism of table liner for vertical roller mill using HDM and fatigue analysis and makes the estimation for safety of vertical roller mill.

Effects on Machining on Surface Residual Stress of SA 508 and Austenitic Stainless Steel (SA508 탄소강 및 오스테나이트 스테인리스강의 표면잔류응력에 미치는 기계가공효과)

  • Lee, Kyoung-Soo;Lee, Seong-Ho;Park, Chi-Yong;Yang, Jun-Seok;Lee, Jeong-Geun;Park, Jai-Hak
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.5
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    • pp.543-547
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    • 2011
  • Primary water stress corrosion cracking has occurred in dissimilar weld areas in nuclear power plants. Residual stress is a driving force in the crack. Residual stress may be generated by weld or surface machining. Residual stress due to surface machining depends on the machining method, e.g., milling, grinding, or EDM. The stress is usually distributed on or near the surface of the material. We present the measured residual stress for machining on SA 508 and austenitic stainless steels such as TP304 and F316. The residual stress can be tensile or compressive depending on the machining method. The depth and the magnitude of the residual stress depend on the material and the machining method.

A Study on the Prediction of Failure Stress for Table Liner under Fatigue Load (피로하중을 받는 테이블 라이너의 파손응력예측에 관한 연구)

  • 이동우;주원식
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.8
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    • pp.97-105
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    • 2004
  • The vertical roller mill is the important machine grinding and mixing various crude materials in the manufacturing process of portland cement. Table liner is one of grinding elements of vertical roller mill and is subjected to the cyclic bending stress by rollers and the centrifugal force by rotation of table. It demands $4{\times}10^7$ expense of life but has $4{\times}10^6~-8{\times}10^6$ cycle. It fractures at the edge of grinding path of outside roller The repair expense fur it amounts to 30% of total maintenance of vertical roller mill. Therefore, this study shows the fracture mechanism of table liner of vertical roller mill using HDM and fatigue analysis