• Title/Summary/Keyword: 교반 특성

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Experimental Consideration for Vibration Noise, Heat Evaluation on High Speed Mixer (고속 교반기의 진동소음, 열특성 평가를 위한 실험적 고찰)

  • Lee, Jin-Kab
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.9 no.6
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    • pp.1529-1534
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    • 2008
  • Recently, mixers are being widely used in the display and semiconductor company in order to mix the chemical materials. The mixer normally consists of shaft, hub, reduction gear, and driving motor. It is one of the key design factors to evaluate the dynamic characteristics caused by the rotation. In this study, the dynamic characteristics of the high speed mixer, such as vibration, noise and thermal radiation, are verified by the experiment. Through the experiment, it is shown that the structural unbalance mass of high speed mixer is the important source of the severe vibrations and maximum temperature is mixer bowl.

Development of high efficiency impeller for the process of ABS resin cohesion by using flow measurement (유동계측을 이용한 ABS 수지 응집 공정 혁신을 위한 고성능 교반기 임펠러 개발)

  • Kim, Jung-Hwan;Park, Jae-Hyoun;Lee, Hyun-Sik;Ok, Pyeong-Kweon;An, Ik-Jin
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2006.06a
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    • pp.325-326
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    • 2006
  • 현 화학플랜트에서 사용되고 있는 ABS 수지 응집 공정의 경우 교반기 내부의 불균일한 유동분포와 유동메커니즘의 문제점은 공정 제품의 생산성을 저하 시키는 원인으로 작용하고 있다. 그러나 우수한 성능의 산업용 교반기를 설계하기 위해선 반드시 교반성능에 영향을 미치는 다양한 내부의 유동특성의 정량적인 실험 데이터 확보가 필요하나, 3차원적 비정상 특성을 나타내는 복잡한 구조의 내부 유동특성에 관한 정량적 해석은 현재까지도 상당한 어려운 문제로 남아있다. 이에 이런 문제점을 개선하여 생산성을 향상시키기 위해서는 PIV 기법을 이용한 교반기 내부의 유동분포와 유동메커니즘을 규명하여 교반기 내부의 최적화된 유동을 형성시키는 임펠러의 형상을 개발하고자 한다.

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Characteristic of flow pattern and Particle Suspension in a Bottom Baffled Agitated Vessel (교반조 바닥의 방해판이 유동특성 및 입자부유에 미치는 특성)

  • Lee, Young-Sei
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.2
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    • pp.1549-1554
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    • 2015
  • This study examined experimentally the characteristics of the flow pattern and particle suspension in an agitated vessel with a bottom baffle. A flow pattern of the particles was shown to increase the upward flow from the center of the agitated vessel bottom. The suspended particles from the experiment found that the particle suspension was promoted by the development of an Ekman boundary layer. The optimal conditions of the impeller, and the agitated vessel bottom baffle within the experimental range were as follows: Impeller, $n_p=6$, d/D=0.5, and b/d=0.3; and bottom baffle, $n_b=6$, $d_b/D=0.5$ and $b_w/D=0.05$.

The Effect of Probe Tool Speed on Weld Characteristics and Strength during Friction Stir Spot Welding of Mg-alloy Sheets (마그네슘 합금 판재의 마찰 교반 점용접 시 툴 속도가 접합특성 및 강도에 미치는 영향)

  • Jung, Yoon-Chul;Park, Sung-Su;Shin, Hyung-Seop;Choi, Kwang
    • Proceedings of the KWS Conference
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    • 2010.05a
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    • pp.64-64
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    • 2010
  • 최근 그린 친환경, 지구온난화방지와 환경 부하물질저감, 기기 고효율화, 연비향상 등의 관점에서 항공기, 자동차 등 운송기계와 휴대용 전자제품 등 경량화가 요구되는 분야에서 경량합금의 사용이 급증하고 있다. 특히, 경량합금 중 가장 가벼운 마그네슘 합금은 최근 주목을 받고 있는 금속재료이다. 그러나 마그네슘합금은 알루미늄합금과는 달리 상온 성형성 및 접합성이 양호하지 않은 관계로 판재를 이용한 구조부품의 제작을 위해서는 많은 연구가 필요하다. 이러한 관점에서 본 연구는 마그네슘합금 판재의 마찰 교반 점용접을 시도하였다. CNC 밀링머신을 사용하여 프로브의 회전 및 삽입 속도에 변화를 주어 접합 특성을 평가하였고, 각 변수의 영향을 조사하였다. 적외선 열화상기와 로드셀을 사용하여 마찰 교반 점용접 중에 발생하는 교반부 온도와 접합부에 가해지는 수직부가하중의 거동을 측정하였다. 마찰 교반 점용접 후, 시험편의 접합 상태와 접합부 단면 관찰을 통해 접합 상태를 조사하였다. 그리고 인장전단 실험을 실시하여 마찰 교반 점용접된 시혐편의 접합강도를 평가하였고, 파단된 시험편의 파면을 관찰하였다.

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Suggestion of the Analysis Model and Verification on Rotating Flow in Stirred Tanks Using CFD (전산유체역학을 이용한 교반 탱크 내에서의 회전유동에 대한 해석 모델의 제안 및 검증)

  • Hwang, Seung Sik;Yong, Cho Hwan;Choi, Gyuhong;Shin, Dohghoon;Chung, Tae Yong
    • Journal of Energy Engineering
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    • v.22 no.1
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    • pp.28-37
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    • 2013
  • Stirred tank is widely used in various industries for mixing operations and chemical reactions for single- or multi-phase fluid systems. For designing agitator of high performance, quantity data of internal flow characteristics influenced by mixing performance are definitely confirmed but quantity analysis about the transient flow characteristics of complicate structure is recognized as difficult problem in the present. In this study, two models of commercial CFD code Fluent 6.3 used to propose suitable for the tank analysis. Agitation of Stirred tank is analyzed using a mixed model and the flow in the stirred tank is analyzed using a standard k-${\varepsilon}$ model. Multiple reference frame(MRF) and Sliding mesh(SM), the analysis techniques were used For compare a result of CFD with a visualization experiment result, to grasp internal flow and mixing characteristic in stirred tank and to present fundamental analysis method.

Performance Evaluation of Multi-Degree-of-Freedom Robotic Mixer using Discrete Element Mixing Simulations (이산요소법 교반 시뮬레이션을 이용한 다자유도 로봇 믹서 성능 평가)

  • Son, Kwon Joong
    • Journal of the Korea Convergence Society
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    • v.11 no.10
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    • pp.219-224
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    • 2020
  • Industrial mixers to homogeneously blend particulate materials have been developed and widely used in various industries. However, most industrial mixers have at most two-degree-of-freedom for the operation, which limits the range of operation parameter selection for optimal blending. This paper proposes a multi-degree-of-freedom robotic mixer designed by converging a conventional drum blender and a robotic manipulator and evaluated its performance in a virtual operating environment. Discrete element simulations were conducted for mixing performance evaluation. The numerical results showed that the proposed mixer design exhibits a better mixing performance than conventional ones.

A study on the effect of agitation speeds for the optimization of manufacturing process of autonomic microcapsules (자가치료용 마이크로캡슐 제조공정 최적화를 위한 교반속도 영향 연구)

  • Yun, Seong-Ho;Kim, Sang-Deok
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.34 no.3
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    • pp.51-59
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    • 2006
  • The physical characteristics of autonomic microcapsules manufactured with various agitation speeds in a stirred tank were observed experimentally by a particle size analyzer and an optical microscope. The flow characteristics in a stirred tank were also investigated through a 3-dimensional numerical simulation to understand the manufacturing process of autonomic microcapsules. According to the results, we found that the agitation speed was the important factor to determine the sizes of microcapsules. The impeller-induced flow allowed the jet and tip-vortex pair components in the mixed fluid of a stirred tank. The vorticity around the blades in the impeller was increased as increasing the agitation speed. In addition, the size of autonomic microcapsules was strongly affected on the small scale mixing pattern such as a tip-vortex pair.

Case Studies of Penetration Characteristics of DCM Wall Using Spiral Mixing Blades in Soil Layers (특수교반날개를 사용한 DCM 공법의 지반 관입 특성에 대한 사례연구)

  • Jung, Doo-Hoi;Jeong, Gyung-Hwan;Yang, Tae-Seon
    • Journal of the Korean Geotechnical Society
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    • v.23 no.3
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    • pp.133-140
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    • 2007
  • DCM (Deep Cement Mixing Method) has been applied to build structures such as self-supported earth retaining walls. DCM columns should be penetrability into the stiff layer to assure the self-supporting ability. On the penetration increase of blade attached to the DCM mixing tools, a spiral mixing blade has been revised. Penetration characteristics of spiral blades in the stiff soil layer were evaluated through Gimhae and Incheon areas. The spiral mixing blades could penetrate into the stiff soil layers which have the N-value of greater than 30 although the penetration rate is somewhat slow. Penetration characteristics and economical efficiency should be discussed to determine the critical depth of the spiral mixing blade because the penetration efficiency can decrease in the stiff layer in this paper.

Characteristics of Flow Pattern and Mass Transfer in a Shaking Vessel with Figure-Eight Circulating Motion (8자 진동교반에 의한 교반조내 유동상태 및 물질전달 특성)

  • Lee, Young Sei;Kato, Yoshihito
    • Korean Chemical Engineering Research
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    • v.53 no.2
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    • pp.174-180
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    • 2015
  • The flow pattern and the solid-liquid mass transfer coefficient in figure-eight shaking vessels were observed by experimental method. The flow patterns, mixing time, power consumption and mass transfer coefficient in the figureeight shaking vessels changed irregularly with increase in the shaking frequency. Any frequency, even in the Fr = 0.095 or more became clear experimentally. The region of the optimum operating condition of the figure-eight shaking was larger than that of the reciprocal shaking. The solid-liquid mass transfer coefficient was correlated with the same correlation as that of the rotary shaking vessel of existing. The gas-liquid mass transfer coefficient of the figure-eight shaking vessel was also correlated with the same type of correlation as that of the rotary shaking vessel of existing.

Characteristic of Power Consumption for Paddle Impeller in Various Agitated Vessels (여러 가지 교반조에서 Paddle 임펠러의 교반소요동력 특성)

  • Lee, Young Sei;Kato, Yoshihito
    • Applied Chemistry for Engineering
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    • v.16 no.5
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    • pp.698-704
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    • 2005
  • Power consumption for paddle impeller in spherical and cylindrical agitated vessel was measured over a wide range of Reynolds number from laminar to turbulent flow regions. The power correlation was obtained for both spherical and cylindrical vessels, where the apparent diameter of the spherical vessel was equal to the diameter of the cylindrical vessel (height equal to its diameter and had the same volume as the spherical vessel). The power consumption well correlated with the experimental results of Nagata, et al. and Hixson-Baum. Also the critical Reynolds numbers was directly related to the transition coefficient $C_{tr}$ characterizing the transition from a laminar to a turbulent flow region in the correlation proposed here.