• Title/Summary/Keyword: 교반수

Search Result 602, Processing Time 0.024 seconds

Power Input of Pitched and Double-Stage Paddle Impeller in a Agitated Vessel (교반조에서 경사 및 2단 Impeller의 교반소요동력에 관한 연구)

  • Lee, Young-Sei;Kim, Moon-Kap;Kim, Jong-Shik
    • Applied Chemistry for Engineering
    • /
    • v.7 no.1
    • /
    • pp.18-25
    • /
    • 1996
  • Power input in stirred vessel is especially important in the design of mixers, as well as the evaluation of mixing processes. A type of baffles in mechanically agitated vessels and power employed are major factors that determine the stirring efficiency in a large scale, multi-step processes. In the present study, power input in the totally baffled agitated vesseles was compared systematically in connection with several previous studies and adequate power input correlation was found to be : $Np_{(pitch)}=({\theta}/90^{\circ})Np_{(90^{\circ})}$ Power number correlation was dependent upon the distance of among the impeller in the agitated vesseles, as follows : $$Np=7.09(n_p)^{0.7}(\frac{b_(double)}{d})(\frac{H}{D})^{0.18}$$, $${n_p}^{0.7}(\frac{b_{(double)}}d)$$<2 $$Np=8.73\{(n_p)^{0.7}(\frac{b_{(double)}}{d})\}^{0.7}(\frac{H}{D})^{0.18}$$, $${n_p}^{0.7}(\frac{b_{(double)}}d)$$>2.

  • PDF

Microstructural refinement of hypereutectic Al-Si alloys for semi-solid state processing (반고상 성형을 위한 과공정 Al-Si 합금의 조직 미세화)

  • 김인준;김도향
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 1997.03a
    • /
    • pp.94-97
    • /
    • 1997
  • 금속을 반고상 상태에서 성형하기 위하여 미세조직학적 거동을 밝히기 위해, 본 연 구에서는 높은 비강도, 내마모성을 가진 과공정 Al-Si 합금을 반응고 가공하였을 때의 미세 조직과 상온 가공 후 반고상 온도로 일정시간 유지하였을 때의 미세조직을 관찰하였다. 일 반주조시의 개량 원소 P과 Sr을 첨가하였으며 쐐기형 주조재, 압연재, Si 입자강화 Alrl 복 합재료를 반고상 상태로 가열한 미세조직을 관찰하여 초정 Si입자의 형상 변화를 관찰하였 다. 반응고 교반시 초기에는 P과 Sr의 첨가에 의해 초정 Si입자가 미세화 되었으나 교반이 지속되어 가면서 이러한 경향은 감소하였으며 구상에 가까운 형태로 변화 하였는데, 이는 교반이 지속되면서 첨가 원소의 효과보다 교반 자체의 미세조직 변화 기구에의 의존도가 높 아지기 때문인 것으로 사료된다. 냉각속도를 달리한 쐐기 형상에서의 금형에서 주조된 미세 조직을 관찰한 결과 냉각속도가 느릴 때에만 첨가원소의 영향이 나타났으며, 반고상 온도 유지 후 초정 크기에는 큰 변화가 없었으나 $\alpha$-halo가 형성되고 미세한 Si입자가 생성되었 다. 이는 입자 크기의 성장에 따른 주위의 농도구배로 인해 생성된 것으로 사료된다. 압연시 첨가원소는 핵생성과 재결정을 촉진시켜 초정 Si의 크기를 크게 감소시켰다. 반용융 처리시 초정 Si입자는 약간 성장하였으며, $\alpha$-halo도 생성되었다. 압출한 시료를 반용융 처리한 경 우 Si입자의 형상 변화는 거의 없었으며, Si입자에 형성되어 있던 산화막이 기지와 초정 Si 압자간의 확산장벽으로 작용하여 $\alpha$-halo가 거의 생성되지 않았다. 반응고 교반시 미세조직 변화 기구로는 취성파괴, 합체, 마모를 제안하였으며, 각 공정에서의 초정 Si결정의 크기를 비교하였을 때 45$\mu\textrm{m}$ 이하의 분말을 섞어 압출하였을 때 가장 작은 초정 Si입자 크기를 얻음 을 볼 수 있었다.

  • PDF

A Numerical Analysis on Effect of Baffles in a Stirred Vessel (교반탱크에서 베플 형상의 영향에 관한 수치 해석적 연구)

  • Yeum, Sang Hoon;Lee, Seok Soon
    • Journal of Aerospace System Engineering
    • /
    • v.13 no.1
    • /
    • pp.1-10
    • /
    • 2019
  • The flow characteristics in a stirred tank are very useful in a wide variety of industrial applications. Generally, the flow pattern, power consumption and mixing time in stirred vessels depend not only on the design of the impeller, but also on the tanks' geometry and internal structure. In this study, the analysis of an unstable and unsteady complicated flow characteristics generated by the interaction between the baffle shape and impeller were performed using the ANSYS FLUENT LES Turbulence Model. The study compared the predictions of CFD with the interaction between two types of rotating impellers (axial and radial flows) and the shapes of three baffles. The results of the comparison verified that the design model showed a relatively efficient trend in the mixing flow fields and characteristics around the impeller and baffles during agitation.

Development of an Integrated Controller to the Control Vertical Agitation Heater and Facilities (수직교반히터 및 시설물 제어를 위한 통합 제어기 개발)

  • Kim, Jin-Ha;Yoo, Seung-Hyeok;Kim, Eung-Kon
    • The Journal of the Korea institute of electronic communication sciences
    • /
    • v.15 no.4
    • /
    • pp.753-758
    • /
    • 2020
  • In this paper, we intend to develop a control system that can apply the developed vertical stirring heater to the facility house and control the other facilities (circulating fan, ventilation fan, window using a switching motor, ceiling, and dehumidification). Through this, it is intended to increase the cultivation efficiency of crops and improve storage environment of crops held by non-heated storage or storage warehouses to increase the storage period and freshness. In addition, ICT monitoring technology is added to enable users to easily solve problems when there is a problem due to changes in the cultivation and storage environment with Real Time Control (RTC).

Medium Composition Affecting Production of Bacterial Cellulose by Gluconacetobacter hansenii PJK in an Agitated Culture (배지조성이 Gluconacetobacter hansenii PJK의 Bacterial Cellulose의 교반 생산에 미치는 영향)

  • Jung Jae Yong;Chang Ho Nam;Park Joong Kon
    • KSBB Journal
    • /
    • v.19 no.6 s.89
    • /
    • pp.451-456
    • /
    • 2004
  • The effects of variation in composition of the medium on the conversion of Gluconacetobacter hanseii PJK cells producing cellulose ($Cel^+$) to non-cellulose producing ($Cel^-$) mutants and the production of bacterial cellulose (BC) in an agitated culture were investigated. The impeller speed greater than 500 rpm was required to decrease the population of $Cel^-$ mutants to minimum in a basal medium containing $1.5\%$ ethanol because the optimum impeller speed to minimize the population of $Cel^-$ mutants increased with the concentration of ethanol added to a basal medium. Ethanol fed-batch culture could not increase the BC production in an agitated culture unlike that of a shaking culture. The amount of BC produced in a basal medium containing $1\%$ ethanol was $39\%$ more than that of the same medium with $0.27\%\;Na_{2}HPO_4$. Increase in the concentration of acetic acid in a basal medium decreased the BC production. The pH control of the culture broth increased the cell mass in the batch culture and improved the production yield of water-soluble polysaccharide (WSPS), but did not affect the production of BC.

Biogas production using organic waste (유기성 폐기물을 이용한 바이오가스 생산)

  • Yoo, Eunsil;Hong, Soonhyouk;Kim, Daeyoung;Jun, Haks
    • 한국신재생에너지학회:학술대회논문집
    • /
    • 2011.11a
    • /
    • pp.110.2-110.2
    • /
    • 2011
  • 바이오가스 생산은 현재 정부에서 추진하고 있는 저탄소 녹색성장으로 인해 더욱 그 가치의 중요성이 부각되고 있다. 스웨덴 Scandinavian Biogas Fuel AB(SBF) 사의 바이오 가스 생산 기술을 이용함으로 소화효율을 개선하고 바이오가스 발생량을 극대화하였다. 전국 403개 공공하수처리시설 중 소화조가 설치된 처리시설은 65 개소이며 이중 57 개소에서 총 64개 소화조를 운영 중이다. 하지만 국내 소화조의 효율은 유입수질 저하, 운영, 관리 미숙으로 인해 전진국의 1/4 수준으로 에너지 이용률이 미미한 편이다. 환경부는 2010년부터 에너지 이용, 생산사용 확대, 추진을 위해 하수처리시설별 이용 가능한 에너지 잠재력의 종류, 양, 지역 내 수요자, 공급자 의 현황 규모 등을 정리해 2012년부터 에너지 이용사업 확대를 추진한다. SBF의 기술을 바탕으로 하수처리시설에서 들어오는 하루 슬러지 $1370m^3$와 음식물쓰레기 180t을 함께 처리하며 바이오가스 생산량을 더욱 늘렸다. 각 $7,000m^3$의 달걀모양(egg shape) 소화조 2개를 운영하며 생 슬러지와 음식물 쓰레기 처리 후 바로 소화조로 투입, 혐기 소화하는 방식이며 슬러지 최종처분방법은 탈수 후 소각된다. 반입되는 생 슬러지의 평균 TS 1.7%, VS 63% 이며 농축 후에는 평균 TS 9%, VS 75% 이다. 또 소화조로 들어가는 음식물 쓰레기는 평균 TS 8%, VS 85% 이며 소화 후 평균 TS 3.6% VS 59% 이다. 그리고 소화조의 pH는 7.3~7.8,유기산의 농도는 150mg/L~350mg/L, 가스발생량은 하루 평균 $26,500Nm^3$이며 소화효율은 평균 67%이다. 혐기성소화는 산소가 없는 무 산소 상태 에서 분해 가능한 유기물을 분해시켜 메탄으로 전환시키고 우리는 현재 이 가스를 소화조 가온에 사용하고, 판매하고 있다. 소화효율을 높이기 위하여 가온과 교반이 행해지는데 가온방식은 직접가온방식(증기주입식)과 간접가온방식(열교환방식)이 있다. 그중 우리는 간접가온방식을 채택하여 소화효율을 높였고 일반중온 혐기소화온도보다 약간 높은 $38^{\circ}C$로 운전한다. 그리고 일반적으로 알려진 교반방식인 가스교반, 기계교반, 이 둘은 병행한 교반이 아닌 독자적인 방법을 이용, 소화조 내의 슬러지가 정체되어 교반되지 않는 부분을 최소화 하였다. 이때 미생물이 투입되기 힘든 소화조 아래 쪽 으로도 고루분포 되어 슬러지를 이용 하게 되고 소화조 상하부의 온도차가 $1^{\circ}C$ 이하로 거의 완벽한 교반상태를 보여 줌 으로써 소화효율을 최대한으로 한다. 더욱이 소화일수 부족으로 인한 전반적 소화효율 저하가 발생하지 않도록 input과 output 조절을 통한 적정소화일수 20~25일을 최대한 맞추어 운전하여 소화조 설계용량의 평균 90%를 활용하고 있다.

  • PDF

Effect of Inorganic Salts and Various Bioreactors on the Production of Clavulanic Acid (무기염과 생물반응기의 종류가 Clavulanic acid의 생산에 미치는 영향)

  • Kim, Il-Chul;Kim, Seung-Uk
    • KSBB Journal
    • /
    • v.14 no.4
    • /
    • pp.440-444
    • /
    • 1999
  • For the effecient production of clavulanic acid., a mutant strain Streptomyces clavuligerus KK was selected from Streptomyces clavuligerus ATCC 27064 through mutation with NTG. S. clavuligerus ATCC 27064 produced about 200 mg/L of calvulanic acid when the medium was composed of 1%(W/V) glycerol, 1.5%(W/V) soybean flour, 0.1%(W/V) $KH_2PO_4$, 0.2%(V/V) soybean oil. A selected mutant, S. clavuligerus KK, produced about 1150 mg/L of clavulanic acid in the same medium. After the addition of $MgSO_4$ to the basal medium, S. clavuligerus KK produced about 1550 mg/L of clavulanic acid, with shows about 1.3 times higher than that produced in the basal medium. In order to select the proper bioreactor for the production of clavulanic acid, a batch culture was performed in an airlift, a bubble column and an stirred tank bioreactors. In an airlift bioreactor, about 1350 mg/L of clavulanic acid was produced, in a bubble column bioreactor, about 1550 mg/L, in a stirred tank bioreactor, about 2200 mg/L, respectively. The production of clavulanic acid in stirred tank bioreactor was about 50% higer than that by an airlift and a bubble column bioreactors. According to this result, the stirred tank bioreactor was selected as a proper bioreactor.

  • PDF

Optimization of Environmental Parameters for Extracellular Chitinase Production by Trichoderma harzianum SJG-99721 in Bioreactor (Trichoderma harzianum SJG-99721의 체외 분비 chitinase 생산에 미치는 생물 반응기에서의 반응 최적화 연구)

  • 이호용
    • Korean Journal of Environmental Biology
    • /
    • v.22 no.1
    • /
    • pp.167-170
    • /
    • 2004
  • A self-directing optimization procedure was applied to determine the best environmental factors in operating the bioreactor. The self-directing optimization process was employed to determine the best conditional combination of multi parameters, pH, temperature, aeration rate and mixing rate toy maximal production of chitinase by Trichoderma harzianum SJG-99721 in batch mode fermentation. Among these factors, the parameters of pH and aeration rate were found to be particularly important on mycellial growth and chitinase activity. pH 4.89, an aeration rate of 3.22 ι per minute and an agitation rate of 225 rpm was found to be the best combination. By the optimization, chitinase activity was dramatically increased from an initial value of 4.221 U under basic conditions to n final value of 16.825 U.

Development of New Manufacturing Process for Changran-Jeotgal 1. Optimization of Salting Process (창란젓갈 제조의 신기술 개발 1. 염장조건의 최적화)

  • LEE Won-Dong;CHANG Dong-Suck;KANG Sun-Mo;YOON Ji-Hye;LEE Myung-Suk
    • Korean Journal of Fisheries and Aquatic Sciences
    • /
    • v.34 no.2
    • /
    • pp.109-113
    • /
    • 2001
  • Changran-Jeotgal (salt fermented viscera of Alaska Pollack) produced by conventional process has been exposed to several problems, such as quality variation, salty taste and relatively short shelf-life. Therefore, Improved manufacturing process of Changran-Jeotgal was designed to resolve these problems. In this paper, we investigated the optimization of salting process. The result showed that salting stage must be maintained $11\%$ to acquire $8\%$ NaCl concentration of final products, when $12\%$ NaCl was added at $20^{\circ}C$, salting process was maintained $11\%$. Also, agitation with 10 rpm shortened salting time from 6 hours to 2 hours. To resolve the problem of water contents due to released extract from salting process, the released extract was removed at 2 hours after agitating-salting process, and it caused the water activity of products to be reduced from 0.94 to 0.88.

  • PDF

Composting Methods for Pig Sludge and the Stabilized Investigation of Crop Cultivation (돈분의 자원화 퇴비 제조 방법 및 작물 재배 안전성 검정)

  • Oh, Tae-Seok;Kim, Chang-Ho
    • Journal of The Korean Society of Grassland and Forage Science
    • /
    • v.29 no.1
    • /
    • pp.51-62
    • /
    • 2009
  • This study was carried out development a new composting system to lower copper and zinc concentration in plg sludge compost and conduct an inquiry into the possibility of crop cultivation. The concentrations of nitrogen, phosphorus and pH averaged 4.4%, 6.3% and 7.57, respectively, which were higher concentrations than in commercial organic fertilizers, and the concentrations of copper and zinc averaged 805 and 1,704 mg/kg, respectively, which were beyond the heavy metal concentration limit in byproduct compost. Hydrated citric acid I lowered the concentrations of copper and zinc by 58% and 97%, respectively and hydrated oxalic acid II lowered the concentrations of copper and zinc by 48% and 56%, respectively in pig sludge compost. Lower concentrations of copper and zinc in pig sludge resulted from the enhanced hydrated-citric acid concentration in organic acid solution mixed with distilled water. The concentrations of copper and zinc were 330, and 41 mg/kg in the pig sludge treated with 100% hydrated citric acid. Agitation composting system stabilized the compost earlier than the stationary composting system, in which the stabilization condition was confirmed by higher temperature by $4^{\circ}C$ at highest temperature and 7 days earlier cooling down after highest temperature. The levels of germination index (G.I) 80 were obtained 15 and 20 days after composting in agitation and stationary composting system, respectively. The concentrations of copper and zinc were 2.4 and 4.26 mg/kg respectively in soils amended with pig sludge compost after removing process of heavy metals by citric acid, but 8.0 and 22.37 mg/kg, respectively in soils amended with Pig Sludge. The concentrations of heavy metals was highest in com cultivated in soils amended with pig sludge. The copper and zinc concentrations In corn leaves were 75.2 and 50.56 mg/kg respectively, which were 4 and 2 fold higher than the com cultivated in soils amended with pig sludge compost after heavy metal removing process by hydrated citric acid.