• Proceedings of the Korean Society of Precision Engineering Conference
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• 1996.11a
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• pp.572-577
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• 1996

Stereolithography is a process used to rapidly produce stereolithographic parts directly from three dimensional CAD models. However, design methodologies necessary to create components to be built by stereolithography are different from those required by conventional machining processes. A case in point is the nescessity of support structures, which are used to support a component during the building the build but are removed once building and curing are complete. Support structures are required to anchor the component to the platform and to prevent sagging or disortion. This paper deals with the specially maintained SupportMap data structure to find some region which need support structures. Interferences between support structures and parts, as well as among support structures are checked and statically stable regions are searched to remove the surplus support structures. Cross shaped tooth profiles are designed for easy eliminating the support structures.

• Journal of the Korean Society for Precision Engineering
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• v.15 no.7
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• pp.7-17
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• 1998

Stereolithography is a process used to rapidly produce stereolithographic parts directly from three dimensional CAD models. However design methodologies to create components to be built by stereolithography are different from those required by conventional machining processes. As a typical case in point, the support structures are required to support a component at build stage, but are later removed once building and curing are complete. These structures are used to anchor the component to the platform and to prevent sagging or distortion. This paper deals with the Support Map data structure prepared to find the appropriate regions of supports. Interferences between supports and parts, and support structure themselves as well, are checked and thus the system are searching the statically stable regions to remove the surplus support structures. Cross shaped tooth profiles are designed for easy eliminating the support structures.

• Journal of the Korean Society for Precision Engineering
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• v.13 no.9
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• pp.70-76
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• 1996

In the Stereolithography process, three-dimensional objects are built by sequentially curing, generated by horizontal slicing of a three-dimensional CAD model. The dimensional accuracy of a menufactured part depends on the accuracy of curing performed by laser beam radius and the half of curing width. When offsetting, some slices have collinear segments, coincident vertices, line jerks and open loops. After remove above issues we have correct offsets data. And in last step, these data are used to scan paths.

• Journal of the Korean Society for Precision Engineering
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• v.21 no.1
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• pp.46-50
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• 2004

The curing characteristics of a liquid photopolymer during microstereolithography and the shape accuracy of thereby fabricated microstructures were investigated experimentally. A He-Cd laser with a wavelength of 442nm and a photopolymer consisted of a commercial resin from SK chemical and a photoinitiat or were used for the experiment. By varying the laser beam power and scanning speed of the focused laser beam, minimum curing thickness of 50 ${\mu}ㅡ$ was obtained. The distortion of solidified structure due to adhesion force was measured and the optimum fabrication conditions were determined. Also, the feasibility of direct fabrication of three-dimensional microstructures by Super IH process was examined.

• Proceedings of the Korean Society of Laser Processing Conference
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• 2003.05a
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• pp.111-115
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• 2003

• Journal of the Korean Society for Precision Engineering
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• v.13 no.12
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• pp.142-150
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• 1996

Nowadays, as the development paeiod of new products becomes even shorter, the importance of Rapid Prototyping Technology(RPT) has been rapidly increased. The major application of RPT is an early verification of product designs and quick production of prototypes for testing. Moreover, RPT is applied not only as a second tooling process such as mold making and investment casting but also as a creating some physical structure in medical field. Despite the remarkable progress of RPT, it is required to improve various problems resulting from application such as production time, accuracy and materials. This paper presents a laser scan path generation for accuracy of stereolithographicparts The methodology of laser scan path generation is discussed based on the stereolithography, The procedure of this research is as follows : 1) Input laser scanning conditions such as a laser beam diameter and a laser scanning interval, 2) Reconstruct original contours without self intersecting offset, 3) Calculate offset about reconstructed contours, 4) Calculate intersection points between horizontal or vertical lines and offset contours for internal hatch, 5) Decide laser shutter on/off points. The algorithm developed and programmed by C language is verified as an efficient method after testing a number of STL files of mechanical parts.

• Journal of the Korean Society for Precision Engineering
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• v.22 no.1
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• pp.199-206
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• 2005

Mask manufacturing is a high COC and COO process in developing of semiconductor devices because of mask production tool with high resolution. Direct writing has been thought to be the one of the patterning method to cope with development or small-lot production of the device. This study consists two categories. One is the additional process of the direct and maskless patterning generation using SLA for easy and convenient application and the other is a removal process using wet-etching process. In this study, cured status of epoxy pattern is most important parameter because of the beer-lambert law according to the diffusion of UV light. In order to improve the contact force between patterns and substrate, prime process was performed and to remove the semi-cured resin which makes a bad effects to the pattern, spin cleaning process using TPM was also performed. At a removal process, contact force between photo-curable resin as an etching mask and Si wafer is important parameter.

• Journal of the Korean Society for Precision Engineering
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• v.21 no.3
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• pp.180-187
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• 2004

The miniaturization technologies are perceived as potential key technologies of the future. They will bring about completely different ways in which people and machines interact with the physical world. However, at the present time, the primary technologies used fur miniaturization are dependent on the microelectronic fabrication techniques. The principal shortcomings associated with such techniques are related to the inability of to produce arbitrary three-dimensional features not only in electronics but also in a wide range of metallic materials. In this paper, a ultramicro-stereolithography system assisted with a femto-second laser was developed to fabricate the arbitrary three-dimensional nano/micro-scaled features. In the developed process, a femto-second laser is projected according to CAD data on a photosensitive monomer resin, it induces polymerization of the liquid resin. After the polymerization, a droplet of ethanol is dropped to remove the liquid resin and then the polymerized nano-scaled features only remain. By a newly developed process, miniature devices for an extremely wide range of applications would become a technologically feasible reality. Some of nano/micro-scaled features as examples were fabricated to prove the usefulness of this study at the fundamental stage.

• Journal of the Korean Society for Precision Engineering
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• v.12 no.11
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• pp.140-147
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• 1995

This paper deals with conversion from the STL file to the Slice to the Slice cross-sectional information for Stereolithography. The STL file is widely used for Stereolithography, but it is very difficult to convert STL file into Slice file directly. Because it consists of an ordered list of triangular net without any topological information other than the orientation of each facet. So, The system is accomplished by data flow through several intermediate stages such as Reference. SL1. .SL2L. .SL3. and .SLC file. The data processing is performed in 5 steps: 1) Create a Reference file including common information. 2) Modify STL file within the effective range of SL machine. 3) Calculate a point of intersection between plane equation and line equation. 4) Sort z values in ascending order using quick sort algorithm. 5) Search the adjacent points and formulate a closed loop usingsingly linked linear list. The system is developed by using Borland C++ 3.1 compiler in the environment of Pentium PC, and verified to be satisfactory by making some prototypes of electric household appliances.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1997.04a
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• pp.405-409
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• 1997

Voronoi diagrams are applied in varios field such as NC toolpath generation, VLSI design and robot path planning because of their geometric charcteristics. In this paper, Voronoi diagrams are introduced on polygon constructed by line segments only and with constant offset. Bisector curves for two arbitrary objects, which is the combination of line segment and arc, are defined as parametric fuction where the parameter is used as offset. Offset curves are applied on the generation of laser scanning path for the stereolithography and shows a good result from several examples.