• Title/Summary/Keyword: 관재

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Influence of Pipe Materials on Corrosion and Bacteria Regrowth in A Model Home Plumbing System (급수관에서 관재에 따른 부식특성과 미생물 재성장 고찰)

  • Kim, Tae-Hyun;Lee, Yoon-Jin;Lee, Hwan;Lee, Cheol-Hyo;Ahn, Kyo-Chul;Lee, Woo-Sik
    • Journal of Environmental Science International
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    • v.16 no.1
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    • pp.121-128
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    • 2007
  • This study performed in order to evaluate the effects of pipe materials on corrosion and bacteria regrowth using a laboratory scale batch test. Two varieties of feed water with different microbial conditions were selected: tap water, surface river water (Han River water), and five pipe materials; carbon steel, copper, galvanized iron, stainless steel, and PVC, Carbon steel and galvanized iron pipes showed higher corrosion rates than other materials. In terms of attached bacterial growth, pipes with PVC and stainless steel showed higher bacteria concentration compared to other materials. Pseudomonas vesicularis was the predominant bacteria found on biofilm. The behavior of bacterial growth in the pipes was observed using a scanning electron microscope.

Study on Application of Forming Limit Criteria for Formability on Hydroforming Parts (하이드로포밍 부품의 성형성 평가기준 적용 연구)

  • Heo, Seong-Chan;Song, Woo-Jin;Ku, Tae-Wan;Kim, Jeong;Kang, Beom-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.8
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    • pp.833-838
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    • 2007
  • In tube hydroforming process, several defective products could be obtained such as bursting, wrinkling, folding, buckling. Because, especially, bursting is most frequently occurred failure among the well known failures, it is mostly important to predict the onset of bursting failure on tube hydroforming process. For most sheet metal forming processes, strain based forming limit diagram(FLD) is used often as a criteria to estimate the possibility of onset of the failures proposed above. However, FLD has a shortcoming that it is dependent on strain path while stress based diagram is independent on strain history. Generally, tube hydroforming consists of three main processes such as pre-bending, pre-forming, and hydroforming and it means that the strain histories of final products are nonlinear. Therefore, forming limit stress diagram(FLSD) is more suitable to predict forming limit for hydroforming parts. In this study, FLSD is applied to estimate bursting failure for an engine cradle of an automobile part. Consequently, it is proved that application of FLSD to predict forming limit is available for tube hydroforming parts.

A Study on the Characteristics of Aluminum Tube Hydroformed Products (알루미늄 튜브를 이용한 액압성형품 특성연구)

  • Yi, Hyae-Kyung;Lee, Gun-Yeop;Lee, Sung-Mun;Lee, Young-Seon;Moon, Young-Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.11
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    • pp.1010-1015
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    • 2008
  • In this study, the characteristics of aluminum tube hydroformed products at different extrusion type and heat treatment conditions were investigated. For the investigation, as-extruded, full annealed and T6-treated Al 6061 tubes at different extrusion type were prepared. To evaluate the hydroformability, free bulge test was performed at room temperature to $300^{\circ}C$. Also mechanical properties of hydroformed products at various pre- and post-heat treatments were estimated by hexagonal prototype hydroforming test at $250^{\circ}C$. And the tensile test specimens were obtained from hexagonal prototype hydroformed tube. As a results, hydroformability of full annealed tube is $5{\sim}8%$ higher than that of extruded and T6-treated tube. The tensile strength and elongation of T6-post heat treated indirect extrusion tube were more than 330MPa and 12%, respectively. However, T6 pre treated hydroformed product represents high strength, 330MPa and low elongation, 8%. Therefore, Hydroformability of Al6061 tube showed similar value for both extrusion types. However flow stress of direct tube showed $20{\sim}50MPa$ lower value than indirect tube.

Evaluation of Formability on Hydroformed Part for Automobile Based on Finite Element Analysis (유한요소해석에 의한 자동차용 관재액압성형 부품의 성형성 평가)

  • Song, Woo-Jin;Heo, Seong-Chan;Ku, Tae-Wan;Kim, Jeong;Kang, Beom-Soo
    • Transactions of Materials Processing
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    • v.17 no.1
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    • pp.52-58
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    • 2008
  • Tube hydroforming process is generally consisted with pre-bending, preforming and hydroforming processes. Among forming defects which may occur in tube hydroforming such as buckling, wrinkling and bursting, the wrinkling and bursting by local instability under excessive tensile stress mode were mainly caused by thinning phenomenon in the manufacturing process. Thus the accurate prediction and suitable evaluation of the thinning phenomenon play an important role in designing and producing the successfully hydroformed parts without any failures. In this work, the formability on hydroformed part for automobile, i.e. engine cradle, was evaluated using finite element analysis. The initial tube radius, loading path with axial feeding force and internal pressure, and preformed configuration after preforming process were considered as the dominant process parameters in total tube hydroforming process. The effects on these process parameters could be confirmed through the numerical experiments with respect to several kinds of finite element simulation conditions. The degree of enhancement on formability with each process parameters such as initial tube radius, loading path and preform configuration were also compared. Therefore, it is noted that the evaluation approach of the formability on hydroformed parts for lots of industrial fields proposed in this study will provide one of feasible methods to satisfy the increasing practical demands for the improvement of the formability in tube hydroforming processes.

The Effect of Cold Work on Primary Water Stress Corrosion Cracking of $\textrm{INCONEL}_{TM}$ Alloy 600 Nuclear Power Steam Generator Tube Material (원전 증기발생기 전열관용 $\textrm{INCONEL}_{TM}$ Alloy 600의 1차측 응력부식균열에 미치는 냉간변형의 영향)

  • Lee, Deok-Hyeon;Han, Jeong-Ho;Kim, Gyeong-Mo;Kim, Jeong-Su;Lee, Eun-Cheol
    • Korean Journal of Materials Research
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    • v.8 no.8
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    • pp.726-732
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    • 1998
  • 가압 경수로형 원전에 사용되는 Alloy 600 증기발생기 전열관재료의 입계응력부식균열 거동에 미치는 냉간변형의 영향을 1차 냉각수 모사조건에서 정속인장시험방법으로 조사하였다. 인장 냉간변형은 응력부식균열을 크게 가속화 시키지는 않았으며 변형량이 25%이상인 경우에는 응력부식균열이 발생하지 않았다. 이 현상은 냉간 변형량 및 형태에 따른 미소변형 및 응력의 불균질성에 영향을 받는 것으로 사려되며 응력의 크기는 직접적인 영향을 주지 않는 것으로 보인다. 국부적인 큰 응력구배가 존재하는 경우 균열의생성 및 성장이 현저히 가속화되었는데 이는 원전 1차측 응력부식균열 기구가 응력구배에 의존하는 과정과 연관되어 있다는 증거이다. Hump 시편을 이용한 정속인장시험방법은 짧은 실험기간내에 원전 1차측 응력부식균열 특성을 평가할 수 있는 방법이었다.

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Forming Limit Prediction in Tube Hydroforming Processes by Using the FEM and FLSD (유한요소법과 FLSD를 이용한 관재 하이드로포밍 공정에서의 성형 한계 예측)

  • Kim S. W.;Kim J.;Lee J. H.;Kang B. S.
    • Transactions of Materials Processing
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    • v.14 no.6 s.78
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    • pp.527-532
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    • 2005
  • Among the failure modes which can occur in tube hydroforming such as wrinkling, bursting or buckling, the bursting by local instability under excessive tensile stresses is irrecoverable phenomenon. Thus, the accurate prediction of bursting condition plays an important role in producing the successfully hydroformed part without any defects. As the classical forming limit criteria, strain-based forming limit diagram (FLD) has widely used to predict the failure in sheet metal forming. However, it is known that the FLD is extremely dependant on strain path throughout the forming process. Furthermore, The application of FLD to hydroforming process, where strain path is no longer linear throughout forming process, may lead to misunderstanding for fracture initiation. In this work, stress-based forming limit diagram (FLSD), which is strain path-independent and more general, was applied to prediction of forming limit in tube hydroforming. Combined with the analytical FLSD determined from plastic instability theory, finite element analyses were carried out to find out the state of stresses during hydroforming operation, and then FLSD is utilized as forming limit criterion. In addition, the approach is verified by a series of bulge tests in view of bursting pressure and shows a good agreement. Consequently, it is shown that the approach proposed in this paper will provide a feasible method to satisfy the increasing practical demands for judging the forming severity in hydroforming processes.

Forming Limit Prediction in Tube Hydroforming Processes by using the FEM and ELSD (유한요소법과 FLSD를 이용한 관재 하이드로포밍 공정에서의 성형 한계 예측)

  • Kim S. W.;Kim J.;Lee J. H.;Kang B. S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.92-96
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    • 2005
  • Among the failure modes which can be occurred in tube hydroforming such as wrinkling, bursting or buckling, the bursting by local instability under excessive tensile stresses is irrecoverable phenomenon. Thus, the accurate prediction of bursting condition plays an important role in producing the successfully hydroformed part without any defects. As the classical forming limit criteria, strain-based forming limit diagram has widely used to predict the failure in sheet metal forming. However, it is known that the FLD is extremely dependant on strain path throughout the forming process. Furthermore, the path-dependent limitation of FLD makes the application to hydroforming process, where strain path is no longer linear throughout forming process, more careful. In this work, stress-based forming limit diagram (FLSD), which is strain path-independent and more general, was applied to prediction of forming limit in tube hydroforming. Combined with the analytical FLSD determined from plastic instability theory, finite element analyses were carried out to find out Ihe state of stresses during hydroforming operation, and then FLSD is utilized as forming limit criterion. In addition, the approach is verified with a series of bulge tests in view of bursting pressure and shows a good agreement. Consequently, it is shown that the approach proposed in this paper will provide a feasible method to satisfy the increasing practical demands for judging the farming severity in hydroforming processes.

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Species Identification of Wooden Materials Attached to Iron Nails of Ancient Tombs Excavated from Nung-san ri (능산리 고분 출토 목관재 능산리 고분 철정부착 목편의 수종분석)

  • Jung, Ki Ho;Park, Sang Jin;Kang, Ae Kyung
    • Journal of the Korean Wood Science and Technology
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    • v.30 no.4
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    • pp.17-22
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    • 2002
  • A wooden coffin estimated to be made in Baikjae Dynasty in AD. 6 century was excavated from ancient tombs in Nung-san ri, and examined to identify its wood species using light and electron microscopy. Wooden part attached to oxdized complex around the iron nails on the coffin was electro-chemically separated to prepare the samples for observation. The results revealed that 24 samples out of 28 samples investigated were identified as Torreya nucifera, while the rest 4 samples were identified as Pinus densiflora.

Development of urban flooding analysis method using unstructured data and deep learning (비정형 데이터와 딥러닝을 활용한 내수침수 분석기법 개발)

  • Lee, Ha Neul;Kim, Jong Sung;Seo, Jae Seung;Kim, Sam Eun;Kim, Soojun
    • Proceedings of the Korea Water Resources Association Conference
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    • 2021.06a
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    • pp.194-194
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    • 2021
  • 최근 지구온난화 및 이상기후 현상으로 인하여 집중호우의 빈도와 강도가 급증하고 있다. 그리고 급격한 도시화로 불투수 면적이 증가하여 도시지역에 침수피해가 빈번하게 발생하고 있는 실정이다. 이러한 침수피해를 방지하기 위하여 침수위험지구, 재해위험지구를 선정하여 집중호우에 대하여 집중관리를 하고 있지만 위험지구이외의 곳에서 침수가 발생할 경우 신속하게 대처하지 못하는 문제가 발생하고 있다. 또한, 하천이 범람하여 발생하는 외수침수의 경우 수위를 실시간으로 확인할 수 있어 미리 대응이 가능하지만, 내수침수의 경우 지하에 매설되어 있는 관로의 상태를 확인할 수 없기 때문에 순간적으로 발생하는 침수에 대하여 신속하게 대처를 해야 한다. 현재 침수 피해를 신속하게 대처하기 위하여 CCTV를 활용해 침수의 발생여부를 모니터링 하고 있지만 CCTV설치 지역에 비하여 적은 인력으로 모든 CCTV를 확인하지 못하여 침수피해를 신속하게 대처하지 못하고 있는 실정이다. 본 연구에서는 침수사진 자료를 CNN(Convolutional Neural Network)기법을 이용하여 학습시켜 침수의 발생여부를 판단하는 모델을 제안하였다. 딥러닝 기법의 CNN은 이미지의 특징을 추출하여 학습하는 과정을 가지게 되는데 학습이 완료된 모델은 침수사진의 특징을 파악하여 침수가 발생하였는지에 대한 여부를 자동적으로 판단하게 된다. 본 연구결과를 CCTV관재센터 혹은 지자체와의 연계를 통하여 침수의 발생여부를 자동적으로 판단해주는 시스템이 개발된다면 신속한 침수피해 대처가 이루어 질 수 있을 것이라 판단된다.

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Effects of Chlorine Residual and Pipe Material on the Biofilm Formation in Drinking Water Distribution Pipe (수도관의 생물막 형성에 미치는 잔류염소와 파이프 재질의 영향)

  • Park, Se-keun;Park, Jae-Woo;Sung, Kwon-Shic;Choi, Sung-Chan;Kim, Yeong-Kwan
    • Journal of Industrial Technology
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    • v.21 no.B
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    • pp.11-20
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    • 2001
  • This laboratory study examined the impact of free chlorine residual and pipe material on the formation of biofilm in drinking water distribution pipe surfaces. Result of heterotrophic plate counts(HPC) of the biofilm in the tap water-supplied reactor averaged $2.17{\times}10^5CFU/cm^2$ on PVC and $2.43{\times}10^5CFU/cm^2$ on STS 316, respectively. HPCs on the surface exposed to the tap water containing 0.2mg/L of free chlorinne residual averaged $4.24{\times}10^4CFU/cm^2$ on PVC and $6.54{\times}10^4CFU/cm^2$ on STS 316, respectively. Average of HPC/Total direct counts in the tap water-supplied reactor ranged from 1.08%(PVC) to 1.26%(STS 316) and from 0.38%(PVC) to 0.65%(STS 316) in the reactor supplemented with disinfectant, respectively. No correlation was observed between disinfectant addition and biofilm density. With regard to the biofilm formation, little difference existed between PVC and STS 316. Yellow and red pigmented bacteria were the dominant expressions in bulk fluid, whereas non-pigmented bacteria were found dominant in the biofilm. Pink/red pigmented bacteria were found to be facultative anaerobic, while yellow pigmented bacteria and non-pigmented bacteria were found to be obligate aerobic.

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