• Title/Summary/Keyword: 공정계획과 일정계획의 통합

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An Integrated Approach of Process Plan Selection and Scheduling (공정계획과 일정계획의 통합적 접근)

  • Lee, Kyung Huy;Kim, Byoung Kug
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.19 no.39
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    • pp.1-8
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    • 1996
  • 본 연구에서는 공정계획과 일정계획을 순차적으로 수행하는 기존의 방법과는 달리, 공정계획의 선정과 일정계획의 동시적 접근을 통하여 생산시스템의 효율을 향상시키기 위한 통합방법론을 제시하고자 한다. 공정계획과 일정계획기의 순차적 접근방법에서는 공정계획과 일정계획이 각각 지역적 판단근거(local criteria)에 의해 순차적으로 선정되어 생산 시스템의 전역적 판단근거(global criteria)와 상충(conflicts)되는 경우가 자주 발생하여 시스템의 폭주(congestion)나 새 계획 등의 원인이 되고 있다. 이와 같은 문제점들을 극복하기 위해 본 연구에서는 통합적 접근을 통해 전역적 판단근거에 의한 공정계획과 일정계획의 동시접근방법을 제시하고 한다.

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Integration of Process Planning and Operations Scheduling by Process Net Model and Genetic Algorithm (공정 네트 모델과 유전 알고리즘에 의한 공정 계획과 일정 계획의 통합)

  • 박지형;강민형;노형민
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.3
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    • pp.82-87
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    • 1998
  • In order to provide a manufacturing system with efficiency and flexibility to cope with the changes in shop floor status, the integration of process planning and operations scheduling is required. In this paper, an integrated system of process planning and operations scheduling based on the concept of process net model and genetic algorithm is suggested. The process net model includes the alternative process plans. The integrated system is applied for prismatic parts.

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A Process-net based System for the Integration of Process Planning and Operation Scheduling (동정 네트 모델에 의한 공정 계획과 일정 계획의 통합)

  • 박지형;강민형;노형민
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.445-449
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    • 1997
  • In order to provide a manufacturing system with efficiency and flexibility to cope with the changes in shop floor status, the integration of process planning and operations scheduling is required. In this paper,an integrated system of process planning and operations scheduling based on the concept of process net model is presented. The process net model includes the alternative process plans. The integrated system is applied for prismatic parts.

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Development of Integrated Assembly Process Planning and Scheduling System in Shipbuilding (조선에서의 조립공정계획과 일정계획의 지능형 통합시스템 개발)

  • Cho, Kyu-Kab;Ryu, Kwang-Ryel;Choi, Hyung-Rim;Oh, Jung-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.11
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    • pp.22-35
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    • 1999
  • The block assembly process takes more than half of the total shipbuilding processes. Therefore, it is very important to have a practically useful block assembly process planning system which can build plans of maximum efficiency with minimum man-hours required. However, the process plans are often not readily executable in the assembly shops due to severe imbalance of workloads. This problem arises because the process planning is done on block by block basis in current practice without paying any attention to the load distribution among the assembly shops. this paper presents the development of an automated hull block assembly process planning system which results in the most effective use of production resources and also produces plans that enable efficient time management. If the load balance of assembly shops is to be considered at the time of process planning, the task becomes complicated because of the increased computational complexity. To solve this problem, a new approach is adopted in this research in which the load balancing function and process planning function are iterated alternately providing to each other contexts for subsequent improvement. The result of case study with the data supplied from the shipyard shows that the system developed in this research is very effective and useful.

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A Virtual Manufacturing System the Integration of Process Planning and Scheduling (공정계획 및 일정계획 통합을 위한 가상 생산 시스템)

  • Park, Ji-Hyung;Yum, Ki-Won
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.1 s.94
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    • pp.161-166
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    • 1999
  • Virtual Manufacturing System(VMS) is a computer model that represents the precise and whole structure of manufacturing systems and simulates their physical and logical behavior in operation. In this paper, a real time simulation for the virtual factory is proposed to integrate a process planning with scheduling under distributed environments. In order to communicate the information under distributed environments, we use a server/client concept using socket program and internet.

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An Integrated System of Process Planning/Scheduling for Minimizing Makespan (Makespan 최소화를 위한 공정계획/일정계획 통합 시스템)

  • Kim, Ki-Dong
    • Journal of Industrial Technology
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    • v.18
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    • pp.139-148
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    • 1998
  • Traditionally, the problems of manufacturing technology and manufacturing management have been treated independently. In this research, we endeavor to integrate the process planning and scheduling activities as an attempt to integrate the two realms. To draw up a plan of process planning and scheduling in real manufacturing environment is not an easy task because available time to plan could be limited and the shop status could change frequently. So we propose an architecture of integrated process planing and scheduling problem within the allowed time even if sheep situations change rather frequently. We argue that we can obtain a better and practical scheduling solution by dynamically changing the processing machines and operations as the shop condition changes. The proposed system takes the initial information for alternative machines and operations represented by an AND/OR graph as its input. Other informational inputs to the system are part order and shop statues. The system then generates new process plan and schedules during permitted time. Experimental results show that the proposed scheme provides a viable solution for real world scheduling problems.

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A Study on Material Requirement Planning by Integrating Schedule and Cost (비용$\cdot$일정 통합관리를 이용한 자원소요계획에 관한 연구)

  • Song Young-Woong;Choi Yoon-Ki
    • Korean Journal of Construction Engineering and Management
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    • v.4 no.1 s.13
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    • pp.106-113
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    • 2003
  • In this study, The matrix method was used with common category concept according to the construction project control system. For the purpose of systematic resource management planning, it should be established on accomplished EVM data for clearing the ordering point according to the attribute procurement analysis. Resource management was presented by connecting the material requirement calculation method and the attribute of procurement method based on the EVM, suggested through analyzing process-data modeling using integrated schedule, cost and material.

A Study on the Development of a Mid-term Scheduling System for Shipbuilding Using ILOG (ILOG를 이용한 조선 중일정계획 시스템 개발에 관한 연구)

  • 우상복;김상훈;한형상;김기동;김훈주
    • Proceedings of the Korea Society for Simulation Conference
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    • 2001.05a
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    • pp.143-143
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    • 2001
  • 조선 산업에서의 이익 극대화를 위해서는, 공기 단축을 통한 매출 증대, 주어진 생산 자원(인력, 설비 등)의 효율적인 이용을 통한 생산비 절감이 필수적인 사안이다. 다시 말하면, 효율적인 자원의 이용으로 선박의 건조 공기를 줄임으로써 조선 산업에서의 이익 극대화를 도모할 수 있고 이는 효과적인 생산 계획과 관리를 통해 얻을 수 있다. 조선 산업에서의 생산 계획과 관리는 내업, 선행, 선내 등 선박 건조의 전 과정에서 이루어지고 있는데, 조선 산업은 타 산업에 비해 환경변화에 따른 단기간의 불확실성은 비교적 적은 반면에, 가공, 절단, 조립, 의장, 도장, 선행탑재, 탑재, 안벽 작업 등 다단계 제조 프로세스가 장기간에 걸쳐 상당히 복잡하게 구성되어 있다. 또한, 유연하게 적용할 수 있는 인적자원과 공정순서, 그리고 각종 시간적 공간적 자원 제약 등으로 인하여 효과적이고 일관된 생산 계획을 신속하게 수립하기가 어려울 뿐만 아니라, 주문 생산 방식이기 때문에 정확한 일정계획 데이터의 생성도 어려운 실정이다. 본 연구는, 조선의 혁신적인 생산관리 능력 향상을 지원하기 위한 "조선 통합 생산계획 시스템 개발" 에 관련된 연구이다. 본 연구에서는 조선 생산계획에 적합한 일정계획 방법론 및 엔진 소프트웨어를 활용하고 총체적인 생산계획 및 일정계획 업무의 개념 재정립을 통하여, 통합 최적화를 실시간에 지원하는 조선 최적 일정계획 시스템 구축에 궁극적인 목적을 두고 있다. 이를 위해 본 연구에서는 조선 프로세스와 일정계획 업무규칙을 분석하고 이를 바탕으로 "조선 최적 일정계획 시스템"을 개발하였다. 조선 최적 일정계획 시스템은 블록, PE, 탑재, 선내 단계의 일정계획 최적화와 What-if Simulation을 지원하기 위하여 ILOG Solver/scheduler로 구현하였으며, 구현된 시스템에 대해 실제 계획에서 사용하는 데이터를 대상으로 다양한 최적화 기능에 대한 실험을 실시하였다. 실제 데이터를 이용한 실험결과, 풀이시간과 최적해 측면 모두에서 비교적 만족할 만한 결과를 보여주었다.교적 만족할 만한 결과를 보여주었다.

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Integrated Process Planning and Scheduling in Multiple Plants Chain (다중 플랜트 체인 구조에서 공정계획과 일정계획의 통합)

  • Moon, Chi-Ung;Kim, Kyu-Woong;Kim, Jong-Soo;Hur, Sun
    • IE interfaces
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    • v.13 no.3
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    • pp.388-395
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    • 2000
  • In this paper, we propose an approach for integrated process planning and scheduling through analysis of the alternative operations sequences and machine selection in supply chain with multiple plants. It takes into account such factors alternative machine, alternative operations sequences, setup time, transportation time between plants, along with other manufacturing factors. The objective of the model is to minimize makespan of machine schedules for all parts, determines operations sequence for each part, and selects a machine for each operation simultaneously. Examples are presented to demonstrate the effectiveness of the proposed approach.

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