• Title/Summary/Keyword: 공장 데이터 모델

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Performance Analysis of Sensor Network Real-Time Traffic for Factory Automation in Intranet Environment (인트라넷 환경에서의 공장자동화를 위한 센서 망 실시간 트래픽 성능 평가)

  • Song, Myoung-Gyu;Choo, Young-Yeol
    • Journal of Korea Multimedia Society
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    • v.11 no.7
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    • pp.1007-1015
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    • 2008
  • In order to provide real-time data from sensors and instruments at manufacturing processes on web, we proposed a communication service model based on XML(eXtensible Markup Language). HTML(Hyper Text Markup Language) is inadequate for describing real-time data from manufacturing plants while it is suitable for display of non-real-time multimedia data on web. For applying XML-based web service of process data in Intranet environment, real-time performance of communication services was evaluated to provide the system design criteria. XML schema for the data presentation was proposed and its communication performance was evaluated by simulation in terms of transmission delay due to increased message length and processing delay for transformation of raw data into defined format. For transformation of raw data into XML format, we proposed two structures: one is the scheme where transformation is done at an SCC(Supervisory Control Computer) after receiving real-time data from instruments. the other is the scheme where transformation is carried out at instruments before the data are transmitted to the SCC. Performances of two structures were evaluated on a testbed under various conditions such as six packet sizes and offered loads of 20%, 50% and 80%, respectively. Test results show that proposed schemes are applicable to the systems in Ethernet 100BaseT network if total message traffic is less than 7 Mbps.

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Independent Cooling Controller for Temperature Control of High Strength and Atmosphere Corrosion Resisting Steel in Hot Strip Mills (고강도 내후성강의 온도제어를 위한 ICC 제어기 개발)

  • Park, Cheol Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.3
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    • pp.327-335
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    • 2015
  • In this paper, we propose an independent cooling control (ICC) scheme for high strength and atmosphere corrosion resisting steel to obtain the desired temperature and properties along the longitudinal direction of the steel in the run-out table (ROT) process. A temperature model of the independent process is developed to divide the ROT into front and back sections. The control concept uses field data, problem analysis, and a time-temperature transformation diagram. The effectiveness of the proposed control is verified using simulation results under a temperature disturbance by the transformation in the middle of the ROT. The results of a hot strip mill field test show that the temperature control performance is significantly improved by the proposed control scheme.

수배전 시스템의 에너지 절약$\cdot$이용합리화 1. 에너지 감시제어 시스템

  • 대한전기협회
    • JOURNAL OF ELECTRICAL WORLD
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    • s.264
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    • pp.70-78
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    • 1998
  • 석유 등의 화석연료가 연소되면서 발생하는 이산화탄소를 주체로 하는 ''온실효과가스''의 배출량이 점점 더 증가해 감에 따라 지구온난화가 국제적으로도 커다란 환경문제가 되고 있다. 이산화탄소의 배출을 억제하기 위한 구체적인 시책은 바로 자에너지(에너지 절약/ 이용합리화)의 수행이다. 이번에 자에너지를 주목적으로, ISO14001의 환경매니지먼트 모델을 전체적으로 지원하는 공장에너지관리시스템과 조명$\cdot$빌딩분야에서 환경매니지먼트 모델을 지원하는 조명제어시스템 및 빌딩 설비 감시시스템을 구축하였다. 신규개발한 Controller의 소프트웨어는 24시간 가동가능한 OS(Operating System)에 제어미들웨어를 탑재하여 Object설계방법으로 제작된 기능별 어플리케이션 소프트웨어를 각 시스템별로 조합한다. 하드웨어는 퍼스컴과 동일한 DOS/V머신 구성으로 하여 시스템의 주체가 되는 부송부의 하드웨어를 개발하였다. 구축한 각 시스템의 내용은 다음과 같다. (1)공장에너지관리시스템 수집한 에너지사용량 데이터를 관리$\cdot$분석용으로 가공하는 생에너지 지원용 어플리케이션 소프트웨어를 탑재하고있어 환경매니지먼트 시스템(ISO14001)을 실행하는 데에도 유용하다. (2)조명제어시스템 지금까지 단독기기였던 조도일정제어의 조광컨트롤러에 B/NET 전송기능을 탑재하여 스케줄 및 디맨드 감시에 의한 조광제어를 시행하여 한층 더 생에너지를 실현한다. (3)빌딩설비 감시시스템 빌딩의 에너지관리, 조명$\cdot$공조제어에 의한 생에너지화, 보전업무의 효율화$\cdot$생력화를 실현한다.

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A Model Design for Enhancing the Efficiency of Smart Factory for Small and Medium-Sized Businesses Based on Artificial Intelligence (인공지능 기반의 중소기업 스마트팩토리 효율성 강화 모델 설계)

  • Jeong, Yoon-Su
    • Journal of Convergence for Information Technology
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    • v.9 no.3
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    • pp.16-21
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    • 2019
  • Small and medium-sized Korean companies are currently changing their industrial structure faster than in the past due to various environmental factors (such as securing competitiveness and developing excellent products). In particular, the importance of collecting and utilizing data produced in smart factory environments is increasing as diverse devices related to artificial intelligence are put into manufacturing sites. This paper proposes an artificial intelligence-based smart factory model to improve the process of products produced at the manufacturing site with the recent smart factory. The proposed model aims to ensure the increasingly competitive manufacturing environment and minimize production costs. The proposed model is managed by considering not only information on products produced at the site of smart factory based on artificial intelligence, but also labour force consumed in the production of products, working hours and operating plant machinery. In addition, data produced in the proposed model can be linked with similar companies and share information, enabling strategic cooperation between enterprises in manufacturing site operations.

An Energy Consumption Prediction Model for Smart Factory Using Data Mining Algorithms (데이터 마이닝 기반 스마트 공장 에너지 소모 예측 모델)

  • Sathishkumar, VE;Lee, Myeongbae;Lim, Jonghyun;Kim, Yubin;Shin, Changsun;Park, Jangwoo;Cho, Yongyun
    • KIPS Transactions on Software and Data Engineering
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    • v.9 no.5
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    • pp.153-160
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    • 2020
  • Energy Consumption Predictions for Industries has a prominent role to play in the energy management and control system as dynamic and seasonal changes are occurring in energy demand and supply. This paper introduces and explores the steel industry's predictive models of energy consumption. The data used includes lagging and leading reactive power lagging and leading current variable, emission of carbon dioxide (tCO2) and load type. Four statistical models are trained and tested in the test set: (a) Linear Regression (LR), (b) Radial Kernel Support Vector Machine (SVM RBF), (c) Gradient Boosting Machine (GBM), and (d) Random Forest (RF). Root Mean Squared Error (RMSE), Mean Absolute Error (MAE) and Mean Absolute Percentage Error (MAPE) are used for calculating regression model predictive performance. When using all the predictors, the best model RF can provide RMSE value 7.33 in the test set.

Urban flood digital twin platform 2D/3D visualization technology (도시홍수 디지털 트윈 플랫폼 2D/3D 가시화 기술(I))

  • Gyeoung-Hyeon Kim;Bon-Hyun Koo;Tae-Young Ham;Kyu-Cheoul Shim
    • Proceedings of the Korea Water Resources Association Conference
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    • 2023.05a
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    • pp.455-455
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    • 2023
  • 본 연구에서는 도시홍수 피해 저감 및 회복을 위한 도시홍수 연관 데이터 가시화 및 GIS 기반 LoD 1 수준 가시화 기술 개발을 진행하였다. 도시홍수는 불투수지역의 증가로 인한 첨두 홍수의 증가 및 도달 시간의 단축, 도시 내수배제의 불량으로 인한 주택지 및 상가 공장지 등의 침수에 의한 피해가 발생하는 현상이며, 도시홍수 예측 모델을 수행하기 위하여 수집한 기상, 하천 및 수자원, 토양 등의 데이터를 2차원 가시화하고 도심 지역의 지형 DEM(Digital Elevation Model) 데이터 및 건축물 DSM(Digital Surface Model) 데이터를 기반으로 3D 가시화를 진행하였다. 기상, 하천 및 수자원 관측 등의 데이터를 실시간으로 수집하며 관련 데이터를 도시홍수 디지털 트윈 플랫폼의 수문기상정보를 통하여 가시화 제공하며 토양 및 지리정보는 WMS 레이어를 기반으로 2D 가시화한다. 건축물 데이터의 경우 GIS 정보를 기반으로 하는 3D 객체 배치를 위하여 WGS84 타원체를 활용하여 EPSG:4326 좌표계를 적용하여 가시화하였다. 건축물 가시화는 PostgreSQL로 구축된 데이터를 Geoserver를 활용하여 자동으로 층 정보를 통한 건축물의 높이를 계산하도록 하였으며, CesiumJS를 적용하여 웹 기반 도시홍수 디지털 트윈 플랫폼을 개발하였고 추후 LoD 3 수준으로의 확대 적용 기반을 마련하였다.

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Temporal Fusion Transformers and Deep Learning Methods for Multi-Horizon Time Series Forecasting (Temporal Fusion Transformers와 심층 학습 방법을 사용한 다층 수평 시계열 데이터 분석)

  • Kim, InKyung;Kim, DaeHee;Lee, Jaekoo
    • KIPS Transactions on Software and Data Engineering
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    • v.11 no.2
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    • pp.81-86
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    • 2022
  • Given that time series are used in various fields, such as finance, IoT, and manufacturing, data analytical methods for accurate time-series forecasting can serve to increase operational efficiency. Among time-series analysis methods, multi-horizon forecasting provides a better understanding of data because it can extract meaningful statistics and other characteristics of the entire time-series. Furthermore, time-series data with exogenous information can be accurately predicted by using multi-horizon forecasting methods. However, traditional deep learning-based models for time-series do not account for the heterogeneity of inputs. We proposed an improved time-series predicting method, called the temporal fusion transformer method, which combines multi-horizon forecasting with interpretable insights into temporal dynamics. Various real-world data such as stock prices, fine dust concentrates and electricity consumption were considered in experiments. Experimental results showed that our temporal fusion transformer method has better time-series forecasting performance than existing models.

Smart Factory Policy Measures for Promoting Manufacturing Innovation (제조혁신 촉진을 위한 스마트공장 정책방안)

  • Park, Jaesung James;Kang, Jae Won
    • Korean small business review
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    • v.42 no.2
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    • pp.117-137
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    • 2020
  • We examine the current status of smart factory deployment and diffusion programs in Korea, and seek to promote manufacturing innovation from the perspective of SMEs. The main conclusions of this paper are as follows. First, without additional market creation and supply chain improvement, smart factories are unlikely to raise profitability leading to overinvestment. Second, new business models need to connect "manufacturing process efficiency" with "R&D" and "marketing" in value chain in smart factories. Third, when introducing smart factories, we need to focus on the areas where process-embedded technology is directly linked to corporate competitiveness. Based on the modularity-maturity matrix (Pisano and Shih, 2012) and the examples of U.S. Manufacturing Innovation Institute (MII), we establish the new smart factory deployment policy measures as follows. First, we shift our smart factory strategy from quantitative expansion to qualitative upgrading. Second, we promote by each sector the formation of industrial commons that help SMEs to jointly develop R&D, exchange standardized data and practices, and facilitate supplier-led procurement system. Third, to implement new technology and business models, we encourage partnerships, collaborations, and M&As between conventional SMEs and start-ups and business ventures. Fourth, the whole deployment process of smart factories is indexed in detail to identify the problems and provide appropriate solutions.

Development of Joint-Based Motion Prediction Model for Home Co-Robot Using SVM (SVM을 이용한 가정용 협력 로봇의 조인트 위치 기반 실행동작 예측 모델 개발)

  • Yoo, Sungyeob;Yoo, Dong-Yeon;Park, Ye-Seul;Lee, Jung-Won
    • KIPS Transactions on Software and Data Engineering
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    • v.8 no.12
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    • pp.491-498
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    • 2019
  • Digital twin is a technology that virtualizes physical objects of the real world on a computer. It is used by collecting sensor data through IoT, and using the collected data to connect physical objects and virtual objects in both directions. It has an advantage of minimizing risk by tuning an operation of virtual model through simulation and responding to varying environment by exploiting experiments in advance. Recently, artificial intelligence and machine learning technologies have been attracting attention, so that tendency to virtualize a behavior of physical objects, observe virtual models, and apply various scenarios is increasing. In particular, recognition of each robot's motion is needed to build digital twin for co-robot which is a heart of industry 4.0 factory automation. Compared with modeling based research for recognizing motion of co-robot, there are few attempts to predict motion based on sensor data. Therefore, in this paper, an experimental environment for collecting current and inertia data in co-robot to detect the motion of the robot is built, and a motion prediction model based on the collected sensor data is proposed. The proposed method classifies the co-robot's motion commands into 9 types based on joint position and uses current and inertial sensor values to predict them by accumulated learning. The data used for accumulating learning is the sensor values that are collected when the co-robot operates with margin in input parameters of the motion commands. Through this, the model is constructed to predict not only the nine movements along the same path but also the movements along the similar path. As a result of learning using SVM, the accuracy, precision, and recall factors of the model were evaluated as 97% on average.

The Development of a Web-based Realtime Monitoring System for Facility Energy Uses in Forging Processes (단조공정에서 설비 에너지 사용에 대한 웹 기반 실시간 모니터링 시스템 개발)

  • Hwang, Hyun-suk;Seo, Young-won;Kim, Tae-yeon
    • Journal of Internet Computing and Services
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    • v.19 no.1
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    • pp.87-95
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    • 2018
  • Due to global warming and increased energy costs around the world, interests of energy saving and efficiency have been increased. In particular, forging factories need methods to save energy and increase productivity because of needing amounts of energy uses. To solve the problem, we propose a system, which includes collection, monitoring, and analysis process, to monitor energy uses each facility in realtime based on the IoT devices. This system insists of worksheets management, facility/energy management, realtime monitoring, history search, data analysis through connecting with existed ERP/MES Systems in manufacturing factories. The energy monitoring process is to present used energy collected from IoT devices connected with installed gasmeter and wattmeter each facility. This system provide the change of energy uses, usage fee, energy conversion, and green gas information in realtime on Web and mobile devices. This system will be enhanced with energy saving technology by analyzing constructed big data of energy uses. We can also propose a method to increase productivity by integrating this system with functions of digitalized worksheets and optimized models for production process.