• Title/Summary/Keyword: 공작기계 제어기

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Cross-Coupling Controller for High-Speed Nonlinear Contour Machining (고속의 비선형 윤곽가공을 위한 교차축 연동제어기)

  • Jee, Sung-Chul;Lee, Yong-Seok
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.446-451
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    • 2000
  • In this paper, a new adaptive cross-coupling control (CCC) algorithm with an improved contour error model is proposed to maintain contouring precision in high-speed nonlinear contour machining. The proposed method utilizes variable controller gains based on the instantaneous curvature of a contour and the feedrate command. The proposed method is evaluated and compared with the conventional CCC for nonlinear contouring motion through computer simulations. The simulation results show that the proposed CCC improves the contouring accuracy more effectively than the existing method.

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Contour Error Analysis and Feed Controller Optimization for Machining Center (머시닝센터를 위한 윤곽오차 분석 및 이송축 제어기 최적화)

  • 김성현;윤강섭;이만형
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.3
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    • pp.17-24
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    • 2003
  • One of the most important performance criteria related to the gain tuning of controller for CNC machining center is the contour error. This study analyzed circular error by the axis-matched and mismatched cases. To reduce ellipse and radius error, it is necessary to set the gain for each axis to be same bandwidth and high response. Based on the analysis in the frequency domain, we simulate feed system by mathematical model and then predict bandwidth of each axis. For analysis of structure vibration while the each axis is moving, we try the various of measuring method and position loop is improved by jerk limit.

A Controller Design Using Error Model for Line Type Paths in Machine Tool (공작기계의 선형경로에 대한 오차모델을 이용한 제어기 설계)

  • 길형균;이건복
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.64-69
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    • 2004
  • The work presented here deals with controller design using error model constructed with proportional control ramp response. The design aims at the improvement of transient response, steady-state error reduction with stability preservation, generation of the consistent contour error through the proportional gain regulation of a mismatched system. The first step is to generate tracking-error curve with proportional control only and decide the added error signal shape on the error curve. The next is to construct a table for the steady-state loop gain with step input. The table is used for selecting the proportional gain. The effectiveness of the proposed controller is confirmed through the simulation and experiment.

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A Study on the Design of Generalized Feedback Predictive Controller (궤환 일반화 예측 제어기 설계)

  • 이상윤;김원일;한성현
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.57-61
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    • 2001
  • A conceptional framework is proposed in which a general feedback predictive controller is taken to be a feedback interconnection of controller and GPC (General predictive Control). Numerical example are included to illustrate the procedure and to show the performance of the control system.

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Hardware-in-the-loop Simulation of CNC-controlled Feed Drives (CNC 제어 이송계의 Hardware-in-the-loop 시뮬레이션)

  • Lee, Wonkyun;Lee, Chan-Young;Kim, Joo-Yeong;Song, Chang Kyu;Min, Byung-Kwon
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.5
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    • pp.447-454
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    • 2015
  • Design and application of hardware-in-the-loop simulation (HILS) for design of CNC-controlled machine tool feed drives is discussed. The CNC machine tool is a complex mechatronics system where the complexity results from the software-based controller composed of a variety of functionalities and advanced control algorithms. Therefore, using a real CNC controller in the control simulation has merits considering the efforts and accuracy of the simulation modeling. In this paper challenges in HILS for a CNC controlled feed drive, such as minimization of time delay and transmission error that are caused by discretization of the feed drive model, is elaborated. Using an experimental HILS setup of a machine tool feed drive applications in controller gain selection and CNC diagnostics are presented.

Modeling and Dynamic Analysis of Electromechanical System in Machine Tools (1$^{st}$ Report) - Gain Tuning of PI Speed Controller - (공장기계 시스템의 모델링과 동적특성 분석 (제1보) - PI 속도 제어기의 제어이득 설정 -)

  • Park, Yong-Hwan;Moon, Hee-Sung;Choe, Song-Yul
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.1 s.94
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    • pp.265-271
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    • 1999
  • In the feed drive systems or the spindle systems of machine tools that consist of many mechanical components, a torsional vibration is often generated because of its elastic elements in torque transmission-Generally, the accuracy of motion control system is strongly influenced by the dynamic behavior of coupled transmission components Especially, a torsional vibration caused by the elasticity of mechanical elements might deteriorate the quick movement of system and lead to shorten the life time of the mechanical transmission elements. So, it is necessary to analyze the electromechanical system mathematically to optimize the dynamic characteristics of the feed m1d spindle system. In this paper, based on the DC motor model, a model of electro-drive system with motor has been developed and an optimal criterion for tuning the gain of speed controller is discussed. The frequency bandwidth of the system and the damping ratio in time domain are optimal design specifications for the gain adjustment speed controller. The gains of PI speed controller are then derived from the bandwidth and damping ratio, and those relationships have been classified.

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Adaptive control of Runout in Active magnetic bearing (능동 자기베어링 런아웃의 적응제어)

  • 김재실;배철용;이재환;안대균;최헌오
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.333-338
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    • 2002
  • 자기베어링의 회전정밀도에 영향을 미치는 인자로 PWM 전력증폭기, 위치 센서 등과 같은 자기베어링 구성 장치의 동특성 및 정밀도, 시스템의 정확한 모델링, 제어기법, 런아웃 등이 있다. 본 연구에서는 능동 자기베어링을 제어하기 위해 자기베어링의 PWM 전력증폭기와 회전축을 모델링하고 이를 바탕으로 능동 자기베어링 제어를 위한 PID 제어기를 구성하였으며, 변위 센서의 부착위치 및 회전축의 진원도의 영향으로 발생하는 주기적인 런아웃 요소를 첨가하여 런아웃의 영향을 확인하였으며, 런아웃 (Runout)에 의해 발생하는 에러(Error)를 효과적으로 제어하여 자기베어링의 제어 정밀도를 향상시키기 위한 방법으로 기본적인 PID 제어기에 최소평균자승(Least Mean Square, LMS) 알고리즘을 적용한 적응 피드포워드 제어기를 구성하여 자기베어링의 능동 제어에서 발생하는 주기적인 런아웃을 효과적으로 제어할 수 있음을 MATLAB을 통한 시뮬레이션을 통해 확인하였다.

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다축 공작기계의 위치정밀도 향상을 위한 추적제어기 설계

  • 서정환;양호석;이천환;이승욱;이건복
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.10a
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    • pp.192-197
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    • 1992
  • The position error in multi-axis machine tools are due to many elements, such as the static friction, servo lag, a nonlinear disturbance, the gain mismatch between multi-axis controllers. In the work, modeling for the plant was carried out through the velocity response by the step input signal. Digital PI controllers, LQ optimal controllers and feedforward controllers are designed for a high tracking performance based on the model. The results of experimentation showed that the controllers worked properly.

Self-Organizing Fuzzy Logic Controller for CNC Feed Drive Systems with Large Disturbances (큰 외란이 존재하는 CNC 이송 구동계를 위한 적응 퍼지논리 제어기)

  • 지성철
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.10
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    • pp.180-192
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    • 1998
  • This paper introduces a new self-organizing fuzzy logic controller (SOFLC) for precision contour machining in the presence of large disturbances which adjusts both input and output membership functions simultaneously. The parameters of the proposed controller are self-tuned in real-time according to a continuous measurement of the performance of the controller itself and estimated disturbance values. The proposed controller as well as a conventional fuzzy logic controller and a PID controller were simulated and implemented on a 3-axis milling machine in contour milling. Both the simulations and experiments show that the self-organizing fuzzy logic controller has superior performance in terms of contour tracking accuracy compared with the other two controllers.

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Design of an Intelligent Controller of Mobile Robot Using Genetic Algorithm (제네틱 알고리즘을 이용한 이동로봇의 지능제어기 설계)

  • 정동연;김종수;한성현
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.10a
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    • pp.207-212
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    • 2003
  • This paper proposed trajectory tracking control of Mobile Robot. Trajectory tracking control scheme are Real coding Genetic-Algorithm and Back-propergation Algorithm. Control scheme ability experience proposed simulation.

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