• Title/Summary/Keyword: 공작기계 오차

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A Study on the Contact Error of Dial Gauge (DIAL GAUGE 측정자의 접촉오차에 관한 연구)

  • 강석수
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.138-143
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    • 2000
  • In order to maintain the faith and accuracy with precision of machinery, it is recently required the precise comprehension about approach which is appeared in the contact area between two bodies, because approach affects the static stiffness and dynamic characteristic of contact area. This study applied H. Hertz's circle contact area theory as much lower measuring force. It is measured approach influenced by various factors which were concerned with contact errors like material, form of two bodies, using calibration tester. As a result, the following conclusion can be obtained. 1) The approach appears greatly in order of carbon steel(SM20C), aluminum(A601-T6) and high density polyethylene(5305E) 2) The approach appears in order of concave, disc, convex form, in the ration of contact area size by the difference of curvature.

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The Organization of Rotational Accuracy Measurement System of NC Lathe Spindle (NC 선반 주축의 회전정도 측정 시스템의 구성)

  • Kim, Young-Seuk
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.5
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    • pp.21-26
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    • 2005
  • It is important to measure the rotational accuracy of NC lathe spindle as it affects to the qualities of all machines machined by the NC lathe using in industries. The bad rotational accuracy of NC lathe spindle are caused mainly by wearness of the spindle in using and quality of spindle when machining and using low level bearings. It occurs especially in case of NC lathes because the cutting force acting to work-piece act on one side to the spindle not to both sides symmetrically. Therefore in this study, constructing experimental appratus for measuring of rotational accuracy by using eddy current type gap sensors, converters, screw terminal, data acquisition board inserted in computer and software f3r data acquisition, DT VEE ver. 5.0 and then error data acquired in the rotational accuracy test of NC lathe spindle are analysed in plots and statistical treatments.

A Study on Measurement Accuracy of Theodolite System( I ) - A Measurement Accuracy According to a Theodolite Collimations Distance (데오도라이트 시스템의 측정 정확도에 대한 연구( I ) - 데오도라이트 시준 거리에 따른 측정 정확도)

  • 윤용식;이동주
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.2
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    • pp.61-68
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    • 2004
  • A non-contact precision measurement system is a theodolite system, a laser tacker and a photogrammetry system etc. Nowadays, the system reaches to a limit of measurement accuracy required from industrial product of middle and large scale. The one of the solutions for this problem is to maximize the accuracy of the existing measurement system. According to it we performed the study far a measurement accuracy of theodolite system when the distance between two theodolites is changed 1m to 5m. We could blow that the changes of distance affect the measurement accuracy of theodolite system and that the maximum measurement accuracy is $\pm$ 0.02 mm on theodolite distance 3∼4 m.

The development of the air-spindle for using to machining the die and mold (하이브리드 외부가압 공기베어링에서 노즐 위치에 따른 부하지지력 특성)

  • 이득우;이종렬;황성철;이준석
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.466-470
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    • 2000
  • Externally pressurized air journal bearing has been widely used in high-speed spindle system and precision machinery because of its characteristics such as substantially low frictional loss, low heat generation and averaging effect leading better running accuracy. But air journal bearing have a disadvantage of the low load capacity due to the low viscosity. In this paper, The air journal bearing design to overcome the defects of air bearing such as low stiffness and dimping coefficients was investigated theoretically.

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A Study on The Surface Roughness and Area Error at FDM (FDM에서 경사면의 표면과 면적오차법의 관계에 대한 연구)

  • 전재억;정진서;황영모;김수광;김준안;계중읍;하만경
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.24-29
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    • 2002
  • In any rapid prototyping process, the layer by layer building process introduces an area error between the staircase and the surface line specified by the computer-aided design model. This affects the dimensional accuracy as well as the surface finish for different part build orientations. This paper describes a methodology for computing the area error for any orientation of the part built by the fused deposition modelling system. This technique can be applied to determine the best build orientation of the part, based on the minimum area error. This technique is verified by comparing the results with the experimental measurements of the area error of the parts built at different orientations.

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A Study on reducing errors in scanning object using a laser s (레이저 스케너를 이용한 측정시 오차감소에 관한 연구)

  • 홍성균;이희관;공영식;양균의
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.393-398
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    • 2002
  • This study proposes a method to reduce error scanning data of laser scanner. The method co of 3 stages. First, there is an error indu difference of the distance between the prob the object. It is possible to reduce the e planning a scanning strategy: object settin path. Second, the scan data loss of the tooli affects calculating the tooling ball con z-direction compensation is given to calculat accurate registration points. Third, three p used to determine a transformation matrix on frame. As merging, the maximum error usually on the third tooling ball in the conven method, which select a point among three po randomly. We find the centroid of 3 points apply it to determine a new transformation mat

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Monitoring of Eccentric Machining Error and Cutting Force Variation using Cylindrical Capacity Spindle Sensor on CNC Turning (CNC선삭시 주축변위센서를 이용한 편심 가공오차와 절삭력 변화특성의 검출)

  • Maeng Heeyoung;Kim Sungdong
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2005.05a
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    • pp.300-306
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    • 2005
  • This paper presents the methodology for measuring eccentricity of the machined cylindrical part using CCS(cylindrical capacitance spindle sensor) signal in the CNC turning process. We use capacitance type sensor to take full advantage of averaging effect by using large capacitance area to encompass the whole side of a sensor. The intentionally proposed initial eccentricity is applied to the experimental testpieces, and their resultant relationships between CCS orbits and eccentricities are investigated. As a result, the possibility as a automatic detection apparatus for the CNC lathe is considered based on the linearities of CCS signal and magnitude of eccentricity of machined cylindrical surfaces.

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Experimental Investigation on the Distortion Error induced by Shrinkage in Sterolithography Process (광조형 공정 시 수축에 의한 변형 오차의 실험적 고찰)

  • Kim, Gi-Dae;Oh, Young-Tak
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.6
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    • pp.61-67
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    • 2005
  • During stereolithography processes, one of the main sources of dimensional error of prototype is the distortion effect owing to the shrinkage of resin. In this study, the effects of dimension of specimen, such as length, width, and thickness, on the curl distortion is examined. During the SL processes, the variation of curl distortion ewer is measured according to the number of layers, Through this study, it is verified that there is a big difference of the distortion error in both direction and magnitude between before and after the supports are removed. It Is also observed that end profile of the test part and the upper side around the border are also distorted due to the shrinkage of the resin.

Measuring of Rotational Accuracy of Lathe Spindle (선반 주축의 회전운동 정도 측정)

  • Kim, Young-Seuk
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.6
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    • pp.43-48
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    • 2007
  • It is important to measure the rotational accuracy of lathe spindle as it affects to the qualities of all machines machined by the lathe using in industries. The bad rotational accuracy of lathe spindle are caused mainly by wearness of the spindle in using and quality of spindle when machining and using low level bearings. It occurs especially in case of lathes because the cutting force acting to work-piece act on one side to the spindle not to both sides symmetrically. Therefore in this study, constructing experimental apparatus for measuring of rotational accuracy by using eddy current type gap sensors AEC5706PS and sensors, s-06LN, data acquisition board DT9834(USB type) and software for data acquisition, DT Measure Foundry ver. 4.0.7 etc., error data acquired in the rotational accuracy test of lathe spindle are analysed in plots and statistical treatments.

Monte-Carlo Simulation and measuring for Error Analysis of 3-axis SCARA Robot using Observability (관측성을 이용한 3축 SCARA Robot의 오차분석을 위한 Monte-Carlo simulation 및 측정)

  • Ju, Ji-Hun;Chung, Won-Jee;Kim, Jung-Hyun
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.4
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    • pp.8-14
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    • 2008
  • This paper aims at finding out dominant robot configurations with maximal position errors, which can be attributed to the parameter errors, by using Monte-Carlo simulation for error analysis of a 3-axis SCARA(Selective Compliance Assembly Robot Arm) type robot. In particular, the Monte-Carlo simulation is used for virtually measuring on the position errors, instead of physical measurement. In order to measure the observability of the model parameters with respect to a set of robot configurations, we propose the observability index which is defined as the product of singular values for error propagation matrices. Thus the index can be used for discriminating dominant robot configurations from a set of simulated ones in conjunction with standard deviation of positional errors, This paper analyzed error by robot positional error.