• Title/Summary/Keyword: 공냉

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Development of an Cross Flow Air-Cooled Plate Heat Exchanger (직교류 공랭식 판형열교환기의 성능평가)

  • Kim, Min-Sung;Lee, Jae-Hoon;Park, Seong-Ryong;Ra, Ho-Sang;Jeong, Jae-Hoon;Lim, Hyug
    • Proceedings of the SAREK Conference
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    • 2007.11a
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    • pp.235-240
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    • 2007
  • Performance of an air-cooled plate heat exchanger (PHE) was evaluated in this study. The PHE was manufactured in two types of single-wave and double-wave plates in parallel assembly. The heat exchanger aims to substitute open-loop cooling towers with closed-loop water circulation, which guarantees cleanliness and compactness. In this study, prototype single-wave and double-wave PHEs were designed and tested in a laboratory scale experiments. From the tests, the double-wave PHE shows approximately 50% enhanced heat transfer performance compared to the single-wave PHE. However, the double-wave PHE costs 30% additional pressure drop. For the commercialization, a wide channel design for air flow would be essential for performance and reliability.

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Correlation of Cold Work, Annealing, and Microstructure in Zircaloy-4 Cladding Material (지르칼로이-4피복재에서 가공도, 열처리 및 미세조직과의 상호관계)

  • Jeong, Yong-Hwan;Kim, Uh-Chul
    • Nuclear Engineering and Technology
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    • v.18 no.4
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    • pp.267-272
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    • 1986
  • To obtain various necessary data for the manufacturing and the use of the nuclear fuel cladding tube, the effects of deformation and heat treatment on Properties of Zircalof-4 material have been studied. The hardness is increased rapidly at a low degree of cold work and increased rapidly at cold work above 10%. Recrystallization has been completed at 64$0^{\circ}C$, 59$0^{\circ}C$, and 555$^{\circ}C$ in 30%, 60% and 80% cold worked specimen, respectively. The transformation of microstructure with increasing cooling rate after $\beta$-annealing is as follows; coarse Widmanstatten ($\alpha$) longrightarrow fine parallel plate ($\alpha$) longrightarrow martensite ($\alpha$$^{'}$). At the same time, hardness increased with increasing cooling rate. rate.

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The Effects of Fe and V on the Characteristics of $\beta$to$\alpha$ Transformation for Zr-0.8Sn Alloys (Fe와 V이 Zr-0.8Sn 합금의 $\beta{\rightarrow}\alpha$ 상변태 특성에 미치는 영향)

  • O, Yeong-Min;Kim, Seon-Jin
    • Korean Journal of Materials Research
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    • v.10 no.9
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    • pp.636-641
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    • 2000
  • The effects of Fe and V content on the characteristics of $\beta$ to $\alpha$ phase transformation for Zr-0.8Sn alloys were studied by optical and transmission electron microscopy. With increasing V content, $\beta{\rightarrow}\alpha+\beta$ transformation temperature decreased, thus allowing the width of $\alpha$-lath to be fine air-cooled Zr-0.8Sn-xV alloys. The width of $\alpha$-lath, however, was slightly increased with Fe content. While the $\beta$ to $\alpha$ transformed microstructures of water-quenched Zr-0.8Sn, Zr-0.8Sn-0.1Fe, Zr-0.8Sn-0.2Fe, Zr-0.8Sn-0.4Fe, Zr-0.8Sn-0.1V and Zr-0.8Sn-0.2V were mainly slipped martensite, that of water-quenched Zr-0.8Sn-0.4V was predominantly twinned martensite. The transition of slipped martensite to twinned martensite in Zr-0.8Sn-Xv was thought to be due to the decrease of $M_S$ temperature.

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Superplastic Properties of Al-Mg-Cu-Mn Alloys (Al-Mg-Cu-Mn 합금의 초소성 특성)

  • Park, Jong-U;Kim, Hui-Su;Mun, In-Gi;Ha, Gi-Yun;Lee, Deok-Yeol
    • Korean Journal of Materials Research
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    • v.5 no.1
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    • pp.132-139
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    • 1995
  • Tnermomechanical treatment consisting of homogenizing, hot and warm rolling were introduced to Al-MgCu-Mn alloys for obtaining superplasticity. The factors affecting the superplasticity of the alloys were investigated by optical and transmission electron microscopy. Large particles which had not been decomposed during homogenizing treatments remained stable in the hot and warm rolling processes. These particles were a source of cavitation and poor elongation in superplastic deformation. On the other hand, fine precipitates were produced during thermomechanical processing, and resulted in improvement of superplasticity by stabilizing microstructure. Two-step homogenizing and air cooling process was more effective than onestep homogenizing and furance cooling process in removing microsegregations and producing fine particles.

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A experimental study of water vapor absorption characteristics using four components solution for gas fired absorption chiller (가스냉난방기용 4성분계 흡수용액의 수증기 흡수특성에 관한 실험적 연구)

  • Lee Yong-Won;Oh Young-Sam;Park Dal-Ryung;Baek Young-Soon
    • Journal of the Korean Institute of Gas
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    • v.2 no.4
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    • pp.47-52
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    • 1998
  • Water vapor absorption performance of four components solution ($LiBr+LiNO_3+LiC1+H_2O$) which could be substituted for commonly used $LiBr/H_2O$ solution in water cooled abosorption chiller is tested using a vertical tube absorber. Inlet solution concentration, inlet solution temperature, solution flow rate and inlet temperature of cooling water is varied as experimental parameters. The results of the experiment of water vapor absorption performance show that four components solution should have $2\%$ higher concentration for equal absorption capacity of $LiBr/H_2O$. But considering that four components solution have higher solubility than LiBr solution about $3\%$ high oncentration, four components solution ($LiBr+LiNO_3+LiC1+H_2O$) have more absorption capacity than LiBr solution in actual absorption chiller and can be applied to a small or air cooled absorption chiller.

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Block Smart Rack Technology Development for Increased Efficiency (효율성 증가를 위한 블록 단위 스마트 랙 기술 개발)

  • Tae, Hyo-Sik;Park, Koo-Rack
    • Journal of the Korea Society of Computer and Information
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    • v.20 no.4
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    • pp.11-16
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    • 2015
  • Data center, not only the development of globally of cloud-based IT solutions, As the big data, education, use of development electronic equipment of communication means is increased, Demand of domestic and international data center has increased steadily. Due to the increase of data center demand, heat generation of server rack due to the development of IT equipment is also increasing continuously. Calculating heat value of the data center, because more than 99% of the power usage of IT server is converted into heat, the calorific value as the size and capacity of the server is larger will increase. In this paper, to center the cooling system of air-cooled, and research and development of air conditioning systems for energy reduction of data center, through performance analysis and simulation, it has been analyzed that there is energy savings.

Damping Property Measurement of Damping Alloy by Dynamic Strain Gage (Dynamic Strain Gage를 이용한 제진합금의 제진특성 측정)

  • Lee, Gyu-Hwan;Jo, Gwon-Gu;Lee, Bong-Jik;Sim, Myeong-Cheol
    • Korean Journal of Materials Research
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    • v.4 no.5
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    • pp.502-509
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    • 1994
  • New damping measurement equipment was designed using the dynamic strain gage and high speed analog to digital signal 12 bit converter and compared it with existing equipment. The damping properties of general material and high damping material were also studied by this machine. The SDC (specific damping capacity) was measured with various heat treatment condition, initial vibration amplitude and internal stress. The vibration amplitude of high damping material is decreased within nearly less than 0.4 second after applying the initial forced vibration. But that of general material is still vibrating at the same time. After furnace-cooling heat treatment, SDCmax of Fe-lGwt.%Cr system was more than 40% and that of Fe-5.5wt.%Al alloy was more than 30% after air-cooling heat treatment. Upon increasing of initial vibration amplitude, it is detected the migration of SDCmax into the region of small vibraton amplitude. Damping capacity is decreased rapidly as the internal stress Increases. Damping measurement equipment in the present study was ahln to give the more accurate results of damping properties in the small vibration amplitude region.

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Corrsion behavior of Al-Mg-Zn Alloys by homogenization heat treatment (균질화 처리에 따른 Al-Mg-Zn 합금의 내식성 거동)

  • Jo, Yu-Sin;Choe, In-Gyu;Kim, Sang-Ho
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2017.05a
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    • pp.139-139
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    • 2017
  • 최근 환경오염 문제로 인한 연비 규제 강화 속도가 빨라지고 있으며 이에 따른 연비 향상 기술이 크게 대두 되고 있다. 연비 향상 기술 중 경량화 방안소재로 알루미늄(Al), 마그네슘(Mg) 등의 비철금속을 주로 사용하고 있으며, 이중 알루미늄은 다른 경량화 금속소재보다 우수한 경쟁력을 가지고 있다. 하지만 경제적인 측면에서 철 대비 비용적인 어려움을 가지고 있고 용접성이 떨어지기 때문에, 자동차 부품의 일부만 알루미늄 소재를 선택하여 사용하고 있는 실정이며 알루미늄의 높은 이온화 경향으로 인해 기존 자동차 철강 소재와 접촉 시 쉽게 부식되는 단점을 가지고 있다. 이러한 문제점을 해결하기 위해서는 알루미늄의 금속원소를 첨가하는 연구가 지속적으로 개발 되고 있다. 알루미늄 합금에서 마그네슘의 첨가는 좋은 용접성과 내식성, 강도를 향상시킨다. 하지만 3%이상의 마그네슘 첨가는 입계에 ${\beta}(Al_xMg_y)$석출상이 석출되게 되며, 입계에 연속적으로 형성된 ${\beta}(Al_xMg_y)$석출상은 응력 부식 균열 (Stress corrsion cracking)과 입계 부식(Intergranular corrosion)을 야기하는 결과를 가져온다고 알려져 있다. 이 문제를 해결하기 위해 Al 5000계열 합금의 Zn의 첨가를 통해 ${\tau}(Al_xMg_yZn_z)$을 입계에 석출시켜서 입계에 ${\beta}(Al_xMg_y)$상의 석출을 방지함으로써 내식성을 향상시키거나 Al 5000계열 합금의 열처리를 통해 ${\beta}(Al_xMg_y)$석출상을 고용시킴으로써 응력부식균열의 발생을 억제하는 연구도 있다. 하지만 열처리 후 Polarization test를 이용한 내식성 연구는 잘 안 알려져 있다. 따라서 이번 연구에서는 Al5000계열의 주조한 합금을 DSC분석을 통하여 ${\beta}(Al_xMg_y)$석출상의 고용 온도가 약 $470^{\circ}C$라는 것을 확인한 후, 실온에서 $100^{\circ}C/hr$으로 가열하고 조건에 따라 $450^{\circ}C$에서 3시간, 6시간, 12시간, 24시간, 30시간 항온 유지시킨 후 공냉을 진행하였다. 열처리를 마친 시편은 에폭시를 이용하여 마운팅 하였으며, 시편표면을 2000#까지 연마 후 증류수로 세척한 다음 질소를 이용하여 건조 후 분극 시험을 진행하였다. 3.5wt% NaCl 용액에서 분극 곡선을 통해 부식거동을 확인한 결과 24시간까지 시간이 증가 할수록 내식성이 우수해지는 것을 확인하였으며, 추가적으로 조직사진, SEM & EDS 분석과 XRD, TEM 분석을 통해 내식성은 입계에 존재하는 Mg의 조성이 감소하게 되면 내식성이 향상되는 것을 관찰하였다.

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Surface and Tribological Characteristics of Air-cooled and Oil-cooled AISI 4140 Steel (냉각공정에 따른 AISI 4140 강의 표면 및 트라이볼로지 특성)

  • Cho, Hak-Rae;Lee, Sang Don;Son, Jung Ho;Chung, Koo-Hyun
    • Tribology and Lubricants
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    • v.32 no.5
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    • pp.160-165
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    • 2016
  • AISI 4140 steel is widely used in various mechanical components owing to its superior mechanical properties. Surface hardening techniques are often used to further improve the properties, particularly for applications with moving components. The aim of this research is to understand the effect of heat treatment process on surface properties and tribological characteristics of AISI 4140 steel. In this work, we prepare two different AISI 4140 steel specimens- one cooled by air and one by oil- and determine surface properties such as surface topography and roughness using a confocal microscope. We also observe the cross-sections of the specimens using a scanning electron microscope to understand the difference in the material structure. In addition, we assess the hardness with respect to the distance from the surface using a micro-Vickers hardness tester. After characterizing the surfaces of the specimens, we investigate the wear characteristics of the specimens under hydrodynamic lubrication. The results show the presence of grooves on the surface of the oil-cooled specimens. It is likely that such grooves are formed during the cooling process using the oil. However, we observe no other significant differences in the surface properties of the specimens. The wear test results show the occurrence of severe wear on the oil-cooled specimens, which may be due to the groove formed on the surface. The results of this work may be helpful to improve surface properties using surface hardening techniques from a tribological perspective.

A Material characteristics of 490MPa steel by Line Heating Method (490MPa급 강재의 선상가열에의한 재질특성)

  • Cho, Sung-Kyu;Ko, Sang-Ki;Choi, Wong-Kyu;Kim, Jung-Hak
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.58-58
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    • 2009
  • 선박의 선체부분인 선수, 선미 등을 이루고 있는 곡형 외판의 제작은 강판을 원하는 형상으로 성형하기 위하여 벤딩롤러 및 유압프레스를 이용한 냉간가공과 산소-프로판가스 화염을 적용한 선상가열, 삼각가열을 이용한 열간가공으로 크게 구분할 수 있다. 선상가열을 이용한 곡면가공의 원리는 가열토치를 이용하여 강판을 가열하면 가열부는 팽창하게 되고 냉각시에는 수축하게 된다. 이 때 두께방향으로의 소성변형으로 인한 수축량의 차이로 인해 굽혀지게 된다. 최근에는 선박이 고기능 및 대형화로 인해 3차원 곡형 외판 형상이 복잡해지고, 강도를 향상시키기 위하여 합금원소(C, Nb, V, Ti)를 첨가하거나 열처리(노말라이징)를 이용한 고장력강재인 중후판의 적용이 증가하고 있다. 이러한 고강도강재를 선상가열공정으로 제작한 곡형 외판재는 가열, 냉각의 열사이클로 인해 취화되어 인성이 저하 될 수 있다. 본 연구에서는 Normalizing 열처리재인 490MPa급 강재를 이용하여, 현장에서 작업자의 미숙련으로 인해 발생 할 수 있는 최대의 가혹한 조건과 재질에 큰 영향을 미치지 않는 범위를 선정하여 선상가열시의 가열, 냉각조건에 따른 강재의 재질특성을 조사하고자 한다. 이를 위해 가열시 가열부위의 정확한 온도 측정에 역점을 두었으며, 각각 다른 선상가열 조건에 따른 시편을 제작하기 위하여 선상가열 실험장치를 제작하였다. 선상가열 실험 결과 최고가열온도 $1300^{\circ}C,\;950^{\circ}C$에서 수냉 조건인 경우 급격한 인성저하 현상이 발생하며 비록 공냉이라 하더라도 결정립 조대화로 인성 저하가 발생하였다. $800^{\circ}C$가열 후 수냉개시온도를 $700^{\circ}C$이하로 수냉한 경우에는 인성 저하 현상이 개선되고 있음을 알 수 있다.

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