• Title/Summary/Keyword: 공구 선단

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굽힘 곡선을 이용한 공작기계 주축의 취약부 규명

  • 이찬홍;이후상
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.04b
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    • pp.449-453
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    • 1994
  • 공작기계의 가공정밀도는 공구와 공작물간의 상대변위 크기로서 평가되는데, 이 상대변위는 가공중에 발생 하는 절삭력이 공구-척-주축-기계구조물-안내면-가공테이블-공작물로 이어지는 하중전달 폐곡선을 흐르면서 경로상의 정적, 동적 취약부의 주된 영향을 받아 생기거나 각 요소부품의 변형이 누적되어 생겨난다. 본 연구에서는 주축의 취약부를 규명하기 위하여 정적으로는 정적 처짐곡선을 이용하고, 동적으로는 진동모우드의 굽힘곡선을 이용하여 주축선단의 처짐에 가장 영향을 많이주는 부위를 파악하였다. 취약부의 개선방법으로는 주축지름을 변화시켜 주축선단 근처에서 굽힘이 집중되지 않도록 유도하였다. 그리고 구조개선의 효과를 확인 하기 위해서 기존 주축시스템과 개선 주축시스템의 정적, 동적 특성변화를 비교하였다.

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Surface Properties and Tool Wear of Si3n4-hBN Machinable Ceramics in Endmill Machining using Tungsten Carbide Tool (텅스텐 카바이드 공구를 사용한 앤드밀 가공에서 Si3n4-hBN 머시너블 세라믹스의 표면특성과 공구마멸)

  • Jang, Sung-Min;Cho, Myeong-Woo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.3 no.1
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    • pp.15-21
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    • 2004
  • The machining process of ceramics can be characterized by cracking and brittle fracture. In the machining of ceramics, edge chipping and crack propagation are the principal reasons to cause surface integrity deterioration. Such phenomenon can cause not only poor dimensional and geometric accuracy, but also possible failure of the ceramic parts. Thus, traditional ceramics are very difficult-to-cut materials. To overcome such problems, in this paper, h-BN powder, which gives good cutting property, is added for the fabrication of machinable ceramics by volume of 5, 10, 15, 20, 25 and 30%. The objectives of this paper is to evaluate the fracture phenomenon of the tungsten carbide tool and the variation of surface integrity of the manufactured machinable ceramics under various cutting conditions during end mill machining With CNC machining center.

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A Study on the Machining Characteristics of Prototype of Roller Gear Cams (롤러 기어 캠의 시제품 가공특성에 관한 연구)

  • Kim, Jin-Su;Kang, Seong-Ki;Lee, Dong-Seop
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.5
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    • pp.60-67
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    • 2012
  • In the study, the effect grinding condition on the workpiece arithmetical average roughness(Ra) to 10 steps leading to cutting each section with the spindle rotational speed 8000rpm and feed rate 150mm/min of grinding in GC(green silicon carbide) grinding processing after heat treatment and non heat treatment of SCM415 material. Also the following conclusions were obtained analysis of stress distribution displacement and finite elements method(FEM) on assemble parts with 3+2 axis simultaneous control through grinding and gave a load 11kg on ATC arm both sides gave a load of 11kg. For the centerline average roughness(Ra) in the heat and non-heat treatment work pieces, which were appeared the most favorable in the fifth section were $0.511{\mu}m$ and $0.514{\mu}m$, that were shown in the near the straight line section was the smallest deformation of curve. In addition, the bad surface roughness appeared on the path is too long by changing angle, the more inclined depth of cut, because the chip discharging is not smoothly.

A Study o burr formation along helix angle in end milling (엔드밀 가공시 헬리스각 변화에 따른 버어형성에 관한 연구)

  • 장성민
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.485-491
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    • 1999
  • A burr is formed in every corner of parts as a result of machining, which produces undesirable edge geometry and influence deeply to surface quality of workpiece. Therefore these burrs must be removed certainly. The cost of removing these burrs is directly proportional to their size. Burrs have been among the most troublesome obstruction to high productivity and automation of machining processes. The proper selection of cutting condition and tool geometry will be helpful to reduce the occurrence of burrs. In paper will observe burr formation along helix angle in end milling and certificate experimentally mechanics relation of helix angle and burr formation.

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The Comparison of Cutting Characteristics of PCD and MCD Tools in the Ultraprecision Turning of Aluminum Alloy (알루미늄 합금의 초정밀 선삭 가공에 있어서 PCD와 MCD 공구의 절삭 특성 비교)

  • Kim, Hyeong-Cheol;Ham, Seung-Deok;Hong, U-Pyo;Park, Yeong-U;Kim, Gi-Su
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.12
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    • pp.68-75
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    • 2000
  • This paper presents the construction of an ultra-precision machining system and machining experiments using the developed system. The system is composed of air bearing system, granite bed, air pad, and linear feeding mechanism. The cutting conditions have great effect on the surface quality in ultra-precision machining. the ultra-precision machining is mainly processed by several ${\mu}{\textrm}{m}$ depth of cut and feed rate. For this, tools with sharper cutting edge and less tool wear are needed. To satisfy these requirement, diamond is generally used as a tool material for ultra-precision machining. In order to evaluate the cutting characteristics of the PCD and MCD tools on the aluminum alloy, the machining experiments performed using the developed system.

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Scanning Electron Microscopic Studies on the Features of Compression Wood, Opposite Wood, and Side Wood in Branch of Pitch Pine(Pinus rigida Miller) (리기다소나무 (Pinus rigida Miller) 지재(枝材)의 압축이상재(壓縮異常材), 대응재(對應材) 및 측면재(側面材) 특성(特性)에 관한 주사전자현미경적(走査電子顯微鏡的)인 연구(硏究))

  • Eom, Young-Geun;Lee, Phil-Woo
    • Journal of the Korean Wood Science and Technology
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    • v.13 no.1
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    • pp.3-18
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    • 1985
  • In Korea, a study on the anatomical features of pitch pine (pinus rigida Miller) branch wood through photo-microscopical method was reported in 1972 by Lee. Therefore, as a further study of Lee's on the anatomical features in branch wood of pinus rigida miller that grows in Korea, compression wood, opposite wood, and side wood were selected and treated for the purpose of comparing their structures revealed on cross and radial surface through scanning electron microscope in this study. The obtained results in this study were summarized as follows; 1. The trachied transition from earlywood to late wood is very gradual and the tracheids are nearly regular in both arrangement and size in compression wood but this transition in opposite wood and side wood is abrupt and the tracheids in opposite wood and side wood are less regular than those in compression wood. Also, the annual ring width of opposite wood is narrower than that of compression wood or side wood and the rays revealed on cross surface of side wood are more distinct than compression wood and opposite wood rays. 2. The tracheids of compression wood show roundish trends especially in earlywood but those of opposite wood and side wood show some angular trends. And intercellular space, helical cavity, and spiral check are present in both earlywood and latewood of compression wood but not present in opposite wood and side wood irrespective of earlywood and latewood. 3. The wall thickness of latewood tracheid is similar to that of earlywood tracheid in compression wood whereas the wall thickness of latewood tracheid is by far thicker than that of earlywood tracheid in opposite wood and side wood and the S3 layer of secondary wall is lack in compression wood tracheid unlike opposite wood and side wood tracheid. 4. The tracheids in compression wood are often distorted at their tips unlike those in opposite wood and side wood and the bordered pit in compression wood tracheid is located at the bottom of helical groove unlike that in opposite wood and side wood tracheid. 5. The bordered pits in radial wall of opposite wood and side wood tracheids are oval in shape but those of compression wood tracheids show some modified oval shape. 6. In earlywood of side wood, the small apertures of cross-field pits are roundish triangle to rectangle and the large one are fenestriform through the coalition of two small ones. However, the small apertures of cross-field pits are upright oval and the large ones are procumbent oval shape in earlywood of opposite wood and the apertures of cross-field pits in compression wood are tilted bifacial convex lens shape in earlywood and slit in late wood because of the border on tracheid side.

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Displacement Error Estimation of a High-Precision Large-Surface Micro-Grooving Machine Based on Experimental Design Method and Finite Element Analysis (실험계획법과 유한 요소해석을 이용한 초정밀 대면적 미세 그루빙 머신의 변위 오차 예측)

  • Lee, Hee-Bum;Lee, Won-Jae;Kim, Seok-Il
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.6
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    • pp.703-713
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    • 2011
  • In this study, to minimize trial and error in the design and manufacturing processes of a high-precision large-surface micro-grooving machine which is able to fabricate the molds for 42 inch LCD light guide panels, the effects of the structural deformation of the micro-grooving machine according to the positions of the X-axis, Y-axis and Z-axis feed systems were examined on the tool tip displacement errors associated with the machining accuracy. The virtual prototype (finite element model) of the micro-grooving machine was constructed to include the joint stiffnesses of the hydrostatic bearings, hydrostatic guideways and linear motors, and then the tool tip displacement errors were measured from the virtual prototype. Especially, to establish the prediction model of the tool tip displacement errors, which was constructed using the positions of the X-axis, Y-axis and Z-axis feed systems as independent variables, the response surface method based on the central composite design was introduced. The reliability of the prediction model was verified by the fact that the tool tip displacement errors obtained from the prediction model coincided well those measured from the virtual prototype. And the causes of the tool tip displacement errors were identified through the analysis of interactions between the positions of the X-axis, Y-axis and Z-axis feed systems.