• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1999.03b
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• pp.269-272
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• 1999

It is still hard to measure the strain distribution over entire surface of a medium or large-size stamped part even by using an automated strain measurement system. Several methods which enable to enlarge the measurement range without losing accuracy and precision are suggested in this study, The superposition of images having different high-lightened or damaged part each other results in an enhanced image. A new method for constructing the element connectivity from a line-thinned image makes it possible to identify up to 1,000 elements. And the geometry assembling algorithm is proved very efficient in which the whole area to be measured is divided into several parts ; the coordinate transformation between every two adjacent parts is obtained from the concept of the least square error ; and the 3-D shape or strain distribution over the whole surface is assembled,

• Transactions of Materials Processing
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• v.8 no.3
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• pp.294-305
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• 1999

A vision-based surface-strain measurement system has been still improved since the authors devel-oped the first version of it. New algorithms for the subpixel measurement and surface smoothing are introduced to improve the accuracy and precision in the present study. The effects of these algorithms are investigated by error analysis. And the equations required to calculate 3D surface-strain of a shell element are derived from the shape function of a linear solid finite-element. The influences of external factors on the measurement error are also examined, and several trials are made to obtain possible optimal condition which may minimize the error.

• Transactions of Materials Processing
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• v.24 no.2
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• pp.107-114
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• 2015

The current study presents a geometric measurement and analysis of the section profile for a feature line surface on an automotive outer panel. A feature line surface is the geometry which is a visually noticeable creased line on a smooth panel. In the current study the section profile of a feature line surface is analyzed geometrically. The section profile on the real press panel was measured using a coordinate measuring machine. The section profiles from the CAD model and the real panel are aligned using the same coordinate system defined by two holes near the feature line. In the aligned section profiles the chord length and height of the curved part were measured and analyzed. The results show that the feature line surface on the real panel is doubled in width size.

• Korean Journal of Computational Design and Engineering
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• v.14 no.1
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• pp.10-17
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• 2009

Surface detection and parameter estimation in point cloud is a relevant subject in CAD/CAM, reverse engineering, computer vision, coordinate metrology and digital factory. In this paper we present a software for a fully automatic surface detection and parameter estimation in unordered, incomplete and error-contaminated point cloud with a large number of data points. The software consists of three algorithmic modules each for object identification, point segmentation, and model fitting, which work interactively. Our newly developed algorithms for orthogonal distance fitting(ODF) play a fundamental role in each of the three modules. The ODF algorithms estimate the model parameters by minimizing the square sum of the shortest distances between the model feature and the measurement points. We demonstrate the performance of the software on a variety of point clouds generated by laser radar, computer tomography, and stripe-projection method.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1998.06a
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• pp.171-182
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• 1998

An automated surface-strain measuring system using the image processing technique is developed in the present study, which consists of the hardware to capture and to display digital images, and the software to calculate the 3D informations of grid points from two views. New or improved algorithms the mapping and establishing correspondence of grid points and elements, the camera calibration, and the subpixel measurement of grid points, are implemented. As an application of the present system the surface-strains of deformed blanks in the limitting dome height test, the square cup deep-drawing and punch stretching to obtain the forming limit diagram are measured. The results are compared with those obtained by conventional manual methods.

• Transactions of Materials Processing
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• v.7 no.6
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• pp.575-585
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• 1998

An automated surface-strain measuring system using the image processing technique is developed in the present study which consists of the hardware to capture and to display digital images. and the software to calculate the 3-D informations of grid points from two views. New or improved algorithms for the mapping and establishing correspondence of grid points and elements the camera calibration and the subpixel measurement of grid points are implemented. As an application of the present system the surface-strains of deformed blanks in the limitting dome height test the square cup deep-drawing and punch stretching to obtain the forming limit diagram are measured. The results are com-pared with those obtained by conventional manual methods.

• Journal of the Korean earth science society
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• v.31 no.6
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• pp.555-562
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• 2010

Three-dimensional laser scanner was used to accurately measure any possible strain on a slope under pertaining stress with the time difference of 7 months. The laser scanner has the ability to measure the 3-D coordinate of a target point by calculating the travel time of laser beam between the laser device and the target point, and has been proved to be effective for analysis of the displacement of slopes or large construction. The scanning data measured with time difference were analyzed to find any strain by approaches of plane angle change, curvature variation, twist of frame, displacement of merging point, etc. From the analysis, some weak points showing heavily distorted shape were detected, which was used to design the reinforcement.

• Transactions of the Korean Society of Mechanical Engineers
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• v.19 no.3
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• pp.670-679
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• 1995

This paper presents the 3-D profile measurement system of live human faces, which was developed specially for 'KUMDORI sculptor robot' of the '93 Taejon Exposition. '93 Taejon EXPO. The basic principle for measurement adopts the slit beam projection which is a method of measuring 3-D surface profiles using geometric optics between the slit beam and the CCD camera. Since the slit beam projection consumes long measuring time, it is unfit to measure the 3-D profiles of living objects as human. Therefore, the projection type slit beam method which consumes short measuring time is newly suggested. And an algorithm to reconstruct the 3-D profile from the deformed images using finite approximated calibration is suggested and practically implemented. The projection type slit beam method was applied to spectators in a period of '93 Taejon EXPO. The measurement results show that the technique is suitable for 3-D face profile measurement on a living body.

• Journal of the Korean Geotechnical Society
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• v.28 no.12
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• pp.87-98
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• 2012

A sonar sensor system of a new socket roughness profiling system (SRPS) which can measure the socket roughness of the large-diameter drilled shafts under the in-situ condition was developed and verified. In model tests, the salinity, temperature, and high-turbidity have been changed for simulating the in-situ borehole water conditions. From the test results, it was found that the sonar sensor can measure the distance within an accuracy of 1mm. Because of the wave form characteristics of sonar sensor, the relative error exists in case of the inclined and curved surface, however, the shape of specimen was confirmed relatively exactly using the developed sonar sensor. Moreover, the salinity, temperature, and high-turbidity did not affect the measured data of socket roughness.

• Proceedings of the Optical Society of Korea Conference
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• 2007.07a
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• pp.243-244
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• 2007

본 연구에서는 성형용 코어 가공에서 초경합금(WC, Co 0.5%)의 초정밀 가공특성을 파악하기 위하여 다이아몬드 휠의 메시, 주축 회전속도, 터빈 회전속도, 이송속도 및 연삭깊이에 따른 표면거칠기를 측정하여 최적연삭조건을 규명하였다. 규명된 최적연삭가공조건을 활용하여 페러렐 연삭법으로 초정밀 연삭가공을 수행하였다. 연삭가공은 초정밀가공기(ASP01, Nachi-Fujikoshi Co., Japan)를 사용하였다. 최종 정삭가공을 수행한 비구면 성형용 코어의 형상측정결과 형상정도(PV; ${\varphi}$ 3.0mm) 0.15${\mu}m$(비구면), 0.10${\mu}m$(평면)으로 3M급 이상의 고화질 카메라폰에 채용되고 있는 비구면 Glass렌즈 양산용 성형용 코어 규격에 만족한 결과로서 본 연구에 수행된 초정밀 가공조건 및 측정방법이 매우 유효함을 알 수 있었다. 형상정도(PV) 및 표면조도(Ra) 측정은 초정밀 자유곡면 측정기(UA3P, Panasonic Co., Japan)와 3차원 표면조도 측정기(NewView5000, Zygo Co., USA)를 각각 사용하였다. 초정밀 가공된 성형용 코어면에 이온증착법을 활용하여 DLC 코팅을 수행하였다. 코팅 전후의 성형용코어를 활용하여 Glass소재(K-BK7, Sumita Co., Japan)를 최적의 성형조건(성형온도, 압력, 냉각속도)으로 성형하였다. DLC 코팅과 성형은 DLC 코팅기(NC400, Nanotech Co., Japan)와 Glass렌즈 성형기(Nano Press-S, Sumitomo Co., Japan)을 각각 사용하였다. Fig. 1은 초정밀 연삭가공, DLC 코팅막 구조, 코팅된 성형용 코어, 그리고, 성형된 비구면Glass렌즈를 각각 나타낸다.