• Title/Summary/Keyword: 곡가공

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Plate Forming Automation System of Steel Plates by Line Heating Method(II) (선상가열법에 의한 강판의 곡가공 자동화 시스템(II))

  • Joo-Sung Lee
    • Journal of the Society of Naval Architects of Korea
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    • v.33 no.3
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    • pp.81-93
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    • 1996
  • In this paper reviewed are the past studies on the plate forming and introduced is the computer aided marking data generation system which should precede the automation system for plate forming by line heating method. The developed computer aided marking data generation system has been applied to a real surface which is frequently found in the bow and the stern area of a ship. From its application results, the estimated surface by the present marking data generation system is very close to the given surface and the generated marking data also shows reasonably good agreement with those in the real practice in ship yard at present. shows very good agreement. When the marking data generation system has been complemented through more applications to real surface models, then it can be practically used in the real practice in ship yard.

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Shell platings manufacturing M/H inference and comparison using Artificial Neural Network and Gentic Programming (인공신경망과 유전적 프로그래밍을 이용한 선체 곡가공 M/H 추론 및 비교)

  • Shin, Yong-Wook;Ha, Duk-Ki;Jo, Moon-Hee;Kim, Su-Young
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2003.10a
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    • pp.163-166
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    • 2003
  • Hull form designers have to design a ship with satisfying an economical, technical and environmental demand. When it is concerned by a technical and environmental demand, there will be a economical demand left to criticize optimization. In this case, there were used to be requirements which needs to meet only a best performance not concerning about input of Human resource. Life cycle's cost contains building cost and operation cost so that now we need to check Man Hour cost in building a ship. This research shows a correlation between hull form information, i.e. curvature, length, breadth and thickness of surface and Man Hour of the Shell plating manufacture with using Artificial Neural Network and Gentic Programming. This study will support to classify initial work, to have a high assumption possible through predicting a Man Hour and to provide a guide book to infer a building cost and a economical optimization hull form.

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Development of Simplified Formulas to Predict Deformations in Plate Bending Process with Oxy-Propane Gas Flame (산소-프로판 가스 곡가공 공정에서 강판의 변형예측을 위한 계산식 개발)

  • Bae, Kang-Yul;Yang, Young-Soo;Hyun, Chung-Min;Cho, Si-Hun
    • Journal of Welding and Joining
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    • v.25 no.2
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    • pp.70-75
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    • 2007
  • Simplified mathematical formulas are presented to predict deformations during the plate forming process when the heating parameters are given. To obtain the formulas, firstly, the thermal analysis for steel plate is performed, and the thermo-mechanical analysis is followed with actual heating conditions. The analyses have been carried out by the commercial software MARC, which is programmed based on the FEM. Secondary, the results of the mechanical analysis are synthesized with their variables for a statistical approach, which results in simplified formulas. The results of the analysis are well compared with those of experimental measurements.

Thermal stability of low-emissivity glasses consisting of $SnO_2/AI/Ag/AI/SnO_2$films deposited by D.C. planar magnetron sputtering (직류 스퍼터링법에 의해 제막된 $SnO_2/AI/Ag/AI/SnO_2$ 구조 열선반사유리의 열적안전성)

  • 김의수;유병석
    • Journal of the Korean Vacuum Society
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    • v.4 no.1
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    • pp.32-39
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    • 1995
  • SnO2/AI/Ag/AI/SnO2층 구조로 이루어진 열처리 가능한 열선반사막을 직류 스퍼터링법에 의해 soda-lime silicate 유리위에 형성시켰다. 이 코팅유리를 $650^{\circ}C$에서 열처리하면 가시광선 투과율 85%이상, plasma wavelength 970nm 이하를 얻을 수 있었다. 따라서 이 구조의 막은 유리 곡가공에 견디는 열적 안정성을 나타내었으며, 코팅유리의 열처리에 따른 전기적 특성 및 열적 안정성은 각각 Ag와 AI층의 두께에 의존하였다.

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Characteristics of plate forming by flame heating for TMCP steel (TMCP 강재의 곡가공 특성)

  • Yun, Jung-Geun;Sin, Sang-Beom;Kim, Ha-Geun;Kim, Gyeong-Gyu
    • Proceedings of the KWS Conference
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    • 2005.11a
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    • pp.6-8
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    • 2005
  • The purpose of this study is to evaluate characteristics of plate forming by flame heating for E and EH36 TMCP steel. The characteristics of interest were heat-formability of TMCP steel and mechanical properties of heated area. For a given dimension, heat-formability of TMCP steel was inferior to that of a conventional steel because TMCP steel required more heating passes and time. Angular distortion and transverse shrinkage of TMCP steel decreased with an increase in line heating speed for given heating conditions. The mechanical properties of TMCP steel after plate forming by flame heating were high enough to satisfy the requirements.

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Effects of Line Heating Variables for forming the Curved Plate on the Behavior of Distortion (곡가공을 위한 선상 가열 특성에 따른 변형 거동에 관한 연구)

  • Sin, Sang-Beom;Lee, Dong-Ju;Kim, Gyeong-Gyu;Yun, Jung-Geun
    • Proceedings of the KWS Conference
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    • 2005.06a
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    • pp.291-293
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    • 2005
  • The purpose of this study is to evaluate the effects of line heating variables for forming the curved plate on the behavior of distortion using FEA and experiment. The optimum mixed ratio and standoff for flame heating was established under the heating conditions given in this study. With the heating condition, the predictive equation of angular distortion and transverse shrinkage was established using FEA and verified by comparing the predicted results and experimental results.

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Deformation Characteristics of Compound Curved Plate Bending by Asymmetric Rollers (상하 비대칭 롤러를 이용한 이중곡면 성형의 변형특성에 대한 연구)

  • 최양렬;신종계
    • Journal of Ocean Engineering and Technology
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    • v.16 no.2
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    • pp.38-43
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    • 2002
  • Die-less forming is a cold forming process which is to bend thick flat plates into compound curved plates using two asymmetric rollers. This forming method has several advantages compared with line heating which is widely used to fabricate compound curved pieces in shipyards. The die-less forming, however, has scarcely been studied. Even the deformation mechanism in this forming process has not been understood clearly. So, in this paper, the deformation characteristics of die-less forming is investigated analytically and numerically. for the analytic investigation, slab method based on equilibrium equation is applied. And the mechanism of curvature generation is derived for the asymmetry in roller applied. And three dimensional numerical analyses are performed with realistic modeling of interactions between the rollers and work-piece using finite element program, ABAQUS. It is shown that curvature generation is mainly due to the difference of normal positive strain distribution between the top and bottom surface of the work-piece. And a convex-type curved plate is formed if the center region of the work-piece is rolled with asymmetric rollers of which the lower is larger than the upper in diameter.

Curved Hull Plate Forming based on SOAP Internet Services (인터넷 서비스 기반의 선체외판 가공 연구)

  • Kim, Chan Suk;Son, Seung Hyeok;Shin, Jong Gye;Lee, Philippe
    • Journal of the Society of Naval Architects of Korea
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    • v.53 no.1
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    • pp.69-75
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    • 2016
  • Fabrication of the hull plate demands a lot of man-hour and a high degree of technology. In recent years, commercial shipping orders have been fallen because of intensifying competition with low price of order and labor cost. In order to solve this problem, a countermeasure such as a cost reduction is required. In this study, we are dealing with the method of supplying the forming information of the hull to the production site. We reviewed studies of hull forming that have been proposed so far to develop a method for providing hull forming information. On the basis of given production plans from the production site of shipyard, we discuss how to convert shell plate to production plan. Then, we will discuss the efficiency of the distribution method through the network about the method of hull forming. Thus, we have modified the distribution method which was proposed before. Finally, we will introduce the enhanced method for providing fabrication information of the hull plate to the small and medium-sized shipyards.

Development of Induction Heating Simulator for the Bending of Plates with Primary Curvature (1차곡을 갖는 판의 곡가공을 위한 유도가열 시뮬레이터의 개발)

  • Lee, Young-Hwa;Ha, Yun-Sok;Jang, Chang-Doo
    • Journal of the Society of Naval Architects of Korea
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    • v.42 no.3
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    • pp.241-248
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    • 2005
  • The induction heating is more efficient for a plate bending because of its easy operation and control of working parameters compared with the heating by torch. In this study, a more efficient method was proposed for the prediction of plate bending. The existing analysis method using the axi-symmetric coil model could not handle the varying temperature during the heating and the forming process for curved plates like a saddle or a concave type curvature. The proposed method using some discrete steps in this study could overcome these difficulties and show more accurate, reasonable results in temperatures and deflections of fiat or curved plates. This method is composed of multi-disciplinary analyses such as an electro-magnetic analysis, a heat transfer analysis and a deformation analysis based on inherent strain approach.

Design and Prototype Implementation of the Curved Plates Flow Tracking and Monitoring System using RFID (RFID 기술을 이용한 곡가공 부재 추적 및 모니터링 시스템 설계 및 프로토타입의 구현)

  • Noh, Jac-Kyou;Shin, Jong-Gye
    • Korean Journal of Computational Design and Engineering
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    • v.14 no.6
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    • pp.424-433
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    • 2009
  • In order to improve productivity and efficiency of ship production process, production technology converged with Information Technology can be considered. Mid-term scheduling based on long-term schedule of ship building and execution planning based on short-term production schedule have an important role in ship production processes and techniques. However, data used in the scheduling are from the experiences of the past, cognitive, and often inaccurate, moreover the updates of the data by formatted documents are not being performed efficiently. This paper designs the tracking and monitoring system for the curved plates forming process with shop level. At first step to it, we redefine and analyze the curved plates forming process by using SysML. From the definition and analysis of the curved plates forming process, we design the system with respect to operational view considering operational environment and interactions between systems included and scenario about operation, and with respect to system view considering functionalities and interfaces of the system. In order to study the feasibility of the system designed, a prototype of the system has been implemented with 13.56 MHz RHD hardware and application software.