• Title/Summary/Keyword: 고장예지

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Study of Fuel Pump Failure Prognostic Based on Machine Learning Using Artificial Neural Network (인공신경망을 이용한 머신러닝 기반의 연료펌프 고장예지 연구)

  • Choi, Hong;Kim, Tae-Kyung;Heo, Gyeong-Rin;Choi, Sung-Dae;Hur, Jang-Wook
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.9
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    • pp.52-57
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    • 2019
  • The key technology of the fourth industrial revolution is artificial intelligence and machine learning. In this study, FMEA was performed on fuel pumps used as key items in most systems to identify major failure components, and artificial neural networks were built using big data. The main failure mode of the fuel pump identified by the test was coil damage due to overheating. Based on the artificial neural network built, machine learning was conducted to predict the failure and the mean error rate was 4.9% when the number of hidden nodes in the artificial neural network was three and the temperature increased to $140^{\circ}C$ rapidly.

Development of the Compact Smart Device for Industrial IoT (산업용 IoT를 위한 초소형 스마트 디바이스의 개발)

  • Ryu, Dae-Hyun;Choi, Tae-Wan
    • The Journal of the Korea institute of electronic communication sciences
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    • v.13 no.4
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    • pp.751-756
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    • 2018
  • In smart factories and industrial IoT, all facilities in a factory are monitored over the Internet, thereby facility can reduce the downtime and increase the availiability by preventive maintenance before it breaks down. The abnormal conditions of the major facilities in the plant are caused by abnormal temperature rise, vibration, and variations in noise. Consequently, it is critical to develop a very small smart device that is easily installed in a small space to enable real-time monitoring of the vibration status of the facility. In this study, smart devices were developed for smart factory fault prediction and robustness management using ultra small micro-controllers with WiFi capabilities and MEMS acceleration sensors.

A Study on Implementation of Fault Diagnosis System for Induction Motor Using Current and Vibration Data (전류 및 진동 데이터를 이용한 유도전동기 고장진단 시스템 구현에 관한 연구)

  • Kwon Jung-Min;Lee Hong-Hee;Yi Myung-Jae;Nguyen Ngoc Tu
    • Proceedings of the KIPE Conference
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    • 2006.06a
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    • pp.305-307
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    • 2006
  • 기존에 사용되어 온 진동데이터를 이용한 유도전동기 고장진단 기법은 유도전동기의 전기적 결함을 파악하기 어렵고 특정 고장의 경우 유사한 진동주파수를 포함하고 있어 정확한 고장진단이 어렵다. 본 논문에서는 유도전동기 고장진단 시스템을 구현하기 위해 기존의 진동데이터 분석에 전류 분석기법 중의 하나인 MCSA(Motor Current Signature Analysis)기법을 추가하여 유도전동기 예지보전시스템의 신뢰성을 향상시켰다. 구현된 시스템의 신뢰성을 검증하기 위해 유도전동기의 고장진단을 위한 실험환경을 구축하고 진동데이터만을 이용하여 얻어진 고장진단 결과와 전류데이터 분석을 병행하여 얻어진 고장진단 결과를 비교 분석하였다.

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자가용발전설비의 고장진단

  • 대한전기협회
    • JOURNAL OF ELECTRICAL WORLD
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    • no.7 s.127
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    • pp.96-99
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    • 1987
  • 최근설비를 계획하는데 있어서는 설계에서 건설 운용, 갱신에 이르기까지 라이프사이클코스트, 미니멈의 관점에서 시스템토틀로서 검토되는 일이 많다. 그러한 의미에서 설비의 보전기술을 중요한 역할을 담당한다. 일반적으로 보전의 종류는 사후, 예방, 예지()의 각 보전에, 또 보전의 방식으로는 시간기준보전과 상태기준보전으로 대별할 수가 있다. 설비가 복잡하고 고도화되어가고 있는 가운데 경비효율, 가동율, 신뢰도 등 토틀 시스템 효율의 향상을 도모하기 위해 상태기준에 의한 예지보전이 요구되는 경향에 있다. 또 온라인으로 리어얼타임인 설비진단기술의 진전이 이를 가능케 해가고 있다. 여기서는 음행분석에 의한 설비진단에 대해 자가발전장치의 음향진단을 예로 하여 기술키로 한다.

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A Case Study of the Breakdown Evaluation to the Machine at the Steel Company (철강회사에서 기계 고장 진단 사례연구)

  • Hong, Tae-Yong;Park, Soo-Hong
    • The Journal of the Korea institute of electronic communication sciences
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    • v.10 no.2
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    • pp.195-202
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    • 2015
  • Rotating equipment seldom fails without notice, so breakdowns can usually be predicted and avoided by watching for signs of failure. In this paper, We study case for rotary machine with a breakdown analysis. Also We analyze the solution of the safety and the future breakdown of the each rotary machine through vibration analysis using measurement data. The implementation of the measurement and the test results are discussed. The result with suggested method showed netter stable Condition Monitoring & Diagnostics.

PHM Society 학술대회의 특별 행사 소개

  • Heo, Gyun-Yeong;Park, Gyu-Hae;Kim, Ju-Hyeong
    • Journal of the KSME
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    • v.56 no.11
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    • pp.50-53
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    • 2016
  • 이 글에서는 최근 3년간(2013-2015) PHM Society에서 발표된 논문에 기반하여 분석된 고장예지기술의 연구 동향 및 도전과제에 대해 소개하고자 한다.

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Feature Extraction for Bearing Prognostics using Weighted Correlation Coefficient (상관계수 가중치를 이용한 베어링 수명예측 특징신호 추출)

  • Kim, Seokgoo;Lime, Chaeyoung;Choi, Joo-Ho
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.31 no.1
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    • pp.63-69
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    • 2018
  • Bearing is an essential component in many rotary machineries. To prevent its unpredicted failures and undesired downtime cost, many researches have been made in the field of Prognostics and Health Management(PHM), in which the key issue is to establish a proper feature reflecting its current health state properly at the early stage. However, conventional features have shown some limitations that make them less useful for early diagnostics and prognostics because it tends to increase abruptly at the end of life. This paper proposes a new feature extraction method using the envelope analysis and weighted sum with correlation coefficient. The developed method is demonstrated using the IMS bearing data given by NASA Ames Prognostics Data Repository. Results by the proposed feature are compared with those by conventional approach.

Development of a Lifetime Test Bench for Robot Reducers for Fault Diagnosis and Failure Prognostics (고장 진단 및 예지가 가능한 로봇용 감속기 내구성능평가 장치 개발)

  • Shin, Ju Seong;Kim, Ju Hyun;Kim, Jong Geol;Jin, Maolin
    • Journal of Drive and Control
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    • v.16 no.3
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    • pp.33-41
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    • 2019
  • This study presents the development of a lifetime test bench for the strain wave reducer which is a precision gear reducer of the robot to realize fault diagnosis and failure prognostics. To this end, the lifetime test bench was designed to detect the vertical forward/reverse direction rotation load. Through the lifetime test bench, it is possible to apply the same load spectrum from robot working scenarios. We developed a data integration gateway for fault data collection. Through the development of dedicated software for fault diagnosis and failure prognostics, these data from vibration, noise and temperature sensors were collected and analyzed along with the operation of the lifetime evaluation.

A Case Study of the Breakdown Evaluation to the Rotary Machine (회전기계의 고장안전진단 사례연구)

  • Hong, Tae-Yong;Park, Soo-Hong
    • The Journal of the Korea institute of electronic communication sciences
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    • v.10 no.2
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    • pp.189-194
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    • 2015
  • In this paper, We study case for rotary machine with a breakdown analysis. Also We analyze the solution of the safety and the future breakdown of the each rotary machine through vibration analysis using measurement data. The implementation of the measurement and the test results are discussed. The result that is applied condition Monitoring & Diagnostics on this paper show the future breakdown of rotary machine.