• Title/Summary/Keyword: 고온피로강도

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Functionally Gradient Materials (FGMs) for Improved Thermo-mechanical Properties (열.기계적 특성 향상을 위한 경사기능 재료 (FGM))

  • 박성용;김진홍;김문철;박찬경
    • Journal of Powder Materials
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    • v.11 no.1
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    • pp.8-15
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    • 2004
  • The basic concept of functionally gradient materials (FGM) is to fabricate materials type having possibilities of applications in various fields by changing their intrinsic properties with continuous gradient. The present communication has reviewed the developments and applications of various FGMs designed for improved thermo-mechanical properties, in which the thermal protective and wear resistant materials are especially focused. Effects of thermo-mechanical properties and limits of FGMs designed for high temperature applications were mainly understood in terms of residual stress evolved from the design and fabrication. In addition, FGMs applied in structural parts were also introduced and discussed in terms of typical fabrication method for FGMs.

A Study on the Applicability of CNT/Aluminum Nanocomposites to Automotive Parts (CNT강화 알루미늄 나노복합재의 자동차용 부품 적용성 연구)

  • Min, Byung Ho;Nam, Dong Hoon;Park, Hoon Mo;Lee, Kyung Moon;Lee, Jong Kook
    • Composites Research
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    • v.28 no.4
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    • pp.226-231
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    • 2015
  • Various characteristics(thermal expansion, microstructure, etc.) and mechanical properties of CNT-aluminum nano composites manufactured by volume production system were evaluated. Also, formability and durability were evaluated for potential applications in automotive parts, via compared with high-elasticity material (A390) and the current commercial product. As a result, this composite has excellent mechanical properties and formability, therefore, to verity its potential for application as light and high strength materials in automobile part.

Study on the Reliability of COB Flip Chip Package using NCP (NCP 적용 COB 플립칩 패키지의 신뢰성 연구)

  • Lee, So-Jeong;Yoo, Se-Hoon;Lee, Chang-Woo;Lee, Ji-Hwan;Kim, Jun-Ki
    • Journal of the Microelectronics and Packaging Society
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    • v.16 no.3
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    • pp.25-29
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    • 2009
  • High temperature high humidity and thermal shock reliability tests were performed for the board level COB(chip-on-board) flip chip packages using self-formulated and commercial NCPs(non-conductive pastes) to ensure the performance of NCP flip chip packages. It was considered that the more smaller fused silica filler in prototype NCPs is more favorable for high temperature high humidity reliability. The failure of NCP interconnection was affected by the expansion of epoxy due to moisture absorption rather than the fatigue due to thermal stress. It was considered that the NCP having more higher adhesive strength seems to be more favorable to increase the thermal shock reliability.

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The Characteristics of Ultrasonic Signals for Detecting Micro-Defects in Ti-6Al-4V Alloy (Ti-6Al-4V 합금의 내부 미소결함에 따른 초음파 신호 특성 연구)

  • Choi, Sang-Woo;Lee, Joon-Hyun;Kubota, M.;Murakami, Y.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.21 no.6
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    • pp.591-597
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    • 2001
  • Ti alloy is used for essential parts of aircraft for high temperature environment. Although Ti alloy has excellent performance in regard to mechanical properties, it is difficult ot find fatigue cracks by nondestructive ultrasonic inspection due to its two-phase microstructure, which consists of hard alpha and beta phases. Sound energy reflected from microstructural features in the component produces a background inspection noise which is seen even when no defects are present. This noise can inhibit the detection of critical internal defects such as pores cracks or inclusions. To obtain fundamental data on ultrasonic inspection of Ti alloy, ultrasonic testing was performed using a specimen with small drill holes and ultrasonic wave propagation velocites were measured.

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Mechanical Properties and Changes in Microstructure for IN738LC with Thermal Exposure (열 노출에 의한 IN738LC의 기계적 특성 및 미세조직 변화)

  • Yoon, Yong-Keun;Kim, Jae-Hoon;Jeong, Dong-Hee;Yoo, Keun-Bong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.10
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    • pp.1155-1160
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    • 2011
  • High-strength nickel-based super alloys have been widely used in aircraft engines, vessel engines, and turbine blades because of their high strength and excellent fatigue and oxidation resistance. In this study, tests were carried out to determine the total strain range and temperature for high-strength nickel-based super alloys. Prepared specimens of IN738LC were exposed to temperatures of $871^{\circ}C$ and $982^{\circ}C$ for 1,000.10,000 h. These specimens were subjected to tests of mechanical properties and microstructure observations. The changes in mechanical properties were related to changes in ${\gamma}$ according to the thermal exposure time.

Durability Evaluation of Thermal Barrier Coating (TBC) According to Growth of Thermally Grown Oxide (TGO) (TGO 성장을 고려한 열차폐코팅의 내구성평가)

  • Song, Hyun Woo;Moon, Byung Woo;Choi, Jae Gu;Choi, Won Suk;Song, Dongju;Koo, Jae-Mean;Seok, Chang-Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.12
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    • pp.1431-1434
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    • 2014
  • The thermal barrier coating (TBC) applied to a gas turbine can be damaged by repeated thermal fatigue during operation, so an evaluation of its durability is needed. Thermally grown oxide (TGO) is generated inside the TBC in a high-temperature environment. The growth of TGO is known to be the main cause of damage to the TBC. Therefore, the durability of TBC should be evaluated according to the growth of TGO. In this research, Kim et al.'s work on the growth of TGO with aging was used as a basis for finite element analysis. The relationship between stress and aging was derived from the finite element analysis results. The durability of the TBC with aging was evaluated through a comparison between the results of the finite element analysis and a bond strength test.

Room-temperature Bonding and Mechanical Characterization of Polymer Substrates using Microwave Heating of Carbon Nanotubes (CNT 마이크로파 가열을 이용한 고분자 기판의 상온 접합 및 기계적 특성평가)

  • Sohn, Minjeong;Kim, Min-Su;Ju, Byeong-Kwon;Lee, Tae-Ik
    • Journal of the Microelectronics and Packaging Society
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    • v.28 no.2
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    • pp.89-94
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    • 2021
  • The mechanical reliability of flexible devices has become a major concern on their commercialization, where the importance of reliable bonding is highlighted. In terms of component materials' properties, it is important to consider thermal damage of polymer substrates that occupy large area of the flexible device. Therefore, room temperature bonding process is highly advantageous for implementing flexible device assemblies with mechanical reliability. Conventional epoxy resins for the bonding still require curing at high temperatures. Even after the curing procedure, the bonding joint loses flexibility and exhibits poor fatigue durability. To solve this problems, low-temperature and adhesive-free bonding are required. In this work, we develop a room temperature bonding process for polymer substrates using carbon nanotube heated by microwave irradiations. After depositing multiple-wall carbon nanotubes (MWNTs) on PET polymer substrates, they are heated locally with by microwave while the entire bonding specimen maintains room temperature and the heating induces mechanical entanglement of CNT-PET. The room temperature bonding was conducted for a PET/CNT/PET specimen at 600 watt of microwave power for 10 seconds. Thickness of the CNT bonding joint was very thin that it obtains flexibility as well. In order to evaluate the mechanical reliability of the joint specimen, we performed lap shear test, three-point bending test, and dynamic bending test, and confirmed excellent joint strength, flexibility, and bending durability from each test.

Ground Test & Evaluation of Conformal Load-bearing Antenna Structure for Communication and Navigation (통신 항법용 다중대역 안테나 내장 스킨구조의 지상시험평가)

  • Kim, Min-Sung;Park, Chan-Yik;Cho, Chang-Min;Jun, Seung-Moon
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.41 no.11
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    • pp.891-899
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    • 2013
  • This paper suggests a test and evaluation procedure of conformal load-bearing antenna structure(CLAS) for high speed military jet application. A log periodic patch type antenna was designed for multi-band communication and navigation antenna. Carbon/Glass fiber reinforced polymer was used as a structure supporting aerodynamic loads and honeycomb layer was used to improve antenna performance. Multi-layers were stacked and cured in a hot temperature oven. Gain, VSWR and polarization pattern of CLAS were measured using anechoic chamber within 0.15~2.0 GHz frequency range. Tension, shear, fatigue and impact load test were performed to evaluate structural strength of CLAS. Antenna performance test after every structural strength test was conducted to check the effect of structural test to antenna performance. After the application of new test and evaluation procedure to validate a new CLAS, a design improvement was found.