• Title/Summary/Keyword: 고압터빈 노즐

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DESIGN OPTIMIZATION AND PERFORMANCE ANALYSIS OF INTERNAL COOLING PASSAGE WITH VARIOUS TYPE OF RIB TURBULATOR FOR HIGH PRESSURE TURBINE NOZZLE (전산유체해석을 이용한 다양한 요철 형상에 대한 고압터빈 노즐 냉각유로 최적화 및 냉각 성능 비교)

  • Lee, S.A.;Rhee, D.H.;Kang, Y.S.;Yee, K.J.;Kim, K.H.
    • Journal of computational fluids engineering
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    • v.19 no.4
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    • pp.14-19
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    • 2014
  • This study conducts shape optimization of rib turbulator on the internal cooling passage that has triangular cross-section of high pressure turbine nozzle. During optimization, various types of rib turbulator including angled, V-shaped, A-shaped and angled rib with intersecting rib are considered. Each type of rib turbulator is parameterized with attack angle(s), rib height, spacing ratio and bending/intersecting location. For optimization, Design of Experiment (DOE) and Kriging surrogate model are used to utilize computational resource more efficiently and Genetic Algorithm (GA) is used to search the optimum points. As a result, Pareto front of each type of rib turbulator with friction factor that relates to pressure drop in cooling passage and spatially averaged Nusselt number that relates to heat transfer on the wall is drawn and optimum points on the Pareto front are suggested.

Performance Modeling and Off-design Performance Analysis of A Separative Jet Turbofan Engine Using SIMULINK (SIMULINK를 이용한 분리형 노즐을 갖는 터보팬엔진 성능모델 구성 및 탈설계점 성능 해석)

  • Kong, Chang-Duk;Park, Gil-Su;Lee, Kyung-Sun
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2012.05a
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    • pp.219-224
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    • 2012
  • In this work, a steady-state performance modeling and off-design performance analysis of the 2-spool separate jet turbofan engine named BR715-56 which is a power plant for the narrow body commercial aircraft is carried out for engine performance behaviors investigation and condition monitoring using a commercial code MATLAB/SIMULINK. Firstly, the engine component maps of fan, high pressure compressor, high pressure turbine and low pressure turbine are generated from similar component maps using the scaling method, and then the off-design performance simulation model is constructed by the mass flow matching and the work matching between components. The model is developed using SIMULINK, which has advantages of easy steady-stare and dynamic modelling and user friendly interface function. It is found that the off-design performance analysis results using the proposed model are well agreed with the performance analysis results by GASTURB at various operating conditions.

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Air Similarity Performance Test of Turbopump Turbine (터보펌프용 터빈 공기상사 성능시험)

  • Lim Byeung-Jun;Hong Chang-Uk;Kim Jin-Han
    • Journal of the Korean Society of Propulsion Engineers
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    • v.10 no.2
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    • pp.39-45
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    • 2006
  • In liquid rocket engine turbopump, it is difficult to evaluate turbine performance for high pressure, high temperature circumstance. Turbine test is often done by using air at similarity condition so that the turbine can be tested at lower risk. This paper describes an air similarity test program of liquid rocket engine turbopump turbine. A test facility has been built to evaluate aerodynamic performance of turbines. The test facility consists of high pressure air supply system, mass flow rate measuring nozzle, test section, hydraulic break, exit orifice for pressure control, instrumentation and control system. This paper also presents how to decide the similarity conditions of the turbine test and describes how to control test conditions. Relative standard deviation of measurement parameter was less than 1% and measured turbine efficiency corresponded with analysis result within 2%.

Two Spool Mixed-Flow Turbofan Engine Performance Analysis Modeling (2 스풀 혼합흐름 배기방식 터보팬 엔진 성능해석 모델링)

  • Seungheon Lee;Hyoung Jin Lee;Sangjo Kim;Gyujin Na;Jung Hoe Kim
    • Journal of the Korean Society of Propulsion Engineers
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    • v.27 no.1
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    • pp.37-48
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    • 2023
  • In this study, performance analysis modeling of two spool mixed flow type turbofan engine according to steady-state and transient is performed. The target engine is selected as F100-PW-229 from Pratt & Whitney, and main engine components including fan, high pressure compressors, combustion, high pressure turbines, low pressure turbines, mixer, convergent-divergent nozzle are modeled. The cooling effect of turbine through secondary flow path are considered in engine simulation model. We develop in-house Matlab/Simulink-based engine performance analysis program capable of analyzing internal engine state and compare it with GASTURB which is generally used as a commercial engine analysis program.

Characteristics and Development Trends of Heat-Resistant Composites for Flight Propulsion System (비행체 추진기관용 내열 복합재의 특성 및 개발 동향)

  • Hwang, Ki-Young;Park, Jong Kyoo
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.47 no.9
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    • pp.629-641
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    • 2019
  • In order to limit the temperature rise of the structure to a certain level or less while maintaining the aerodynamic shape of solid rocket nozzle by effectively blocking a large amount of heat introduced by the combustion gas of high temperature and high pressure, the heat-resistant materials such as C/C composite having excellent ablation resistance are applied to a position in contact with the combustion gas, and the heat-insulating materials having a low thermal diffusivity are applied to the backside thereof. SiC/SiC composite, which has excellent oxidation resistance, is applied to gas turbine engines and contributes to increase engine performance due to light weight and heat-resistant improvement. Scramjet, flying at hypersonic speed, has been studying the development of C/SiC structures using the endothermic fuel as a coolant because the intake air temperature is very high. In this paper, characteristics, application examples, and development trends of various heat-resistant composites used in solid rocket nozzles, gas turbine engines, and ramjet/scramjet propulsions were discussed.

Numerical Analysis of Heat Transfer and Flow Characteristics on Squealer Tip of Gas Turbine Blade (가스터빈 블레이드 팁의 열전달과 유동 특성에 대한 수치적 해석)

  • Jiao, Liu;Kang, Youngseok;Kim, Donghwa;Cho, Jinsoo
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.44 no.12
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    • pp.1062-1070
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    • 2016
  • The heat transfer and flow characteristics of gas turbine blade tip were investigated in this paper by using the conjugate heat transfer analysis. The rotor inlet boundary condition profile which was taken from the first stage nozzle outlet was used to analyse. The profile contained the velocity and temperature information. This study presents the influence of tip clearance about aerodynamic loss, heat transfer coefficient and film cooling effectiveness with the squealer tip designed blade model which tip clearance variation range from 1% to 2.5% of span. Results showed that the aerodynamic loss and the heat transfer coefficient were increased when the tip clearance was increased. Especially when the tip clearance was 2% of the span, the average heat transfer coefficient on the tip region was increased obviously. The film cooling effectiveness of tip region was increasing with decreasing of the tip clearance. There was high film cooling effectiveness at cavity and near tip hole region.

Design Optimization of Fan-shaped Film Cooling Hole Array on Pressure Side Surface of High Pressure Turbine Nozzle (고압터빈 노즐 압력면에서의 확장 형상 막냉각 홀 배열 최적설계)

  • Lee, Sanga;Rhee, Dong-Ho;Kang, Young-Seok;Kim, Jinuk;Seo, Do-Young;Yee, Kwanjung
    • The KSFM Journal of Fluid Machinery
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    • v.17 no.6
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    • pp.52-58
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    • 2014
  • In the present work, design optimization of film-cooling hole array on the pressure side of high pressure turbine nozzle was conducted. There are four rows of fan-shaped film cooling holes on the nozzle pressure side surface and each row has a straight array of holes in the spanwise direction for baseline model. For design optimization, hole distributions in streamwise and spanwise directions for three rows of holes except first row are parameterized as a 2nd-order shape function. Three-dimensional compressible RANS equations are used for flow and thermal analysis around the nozzle surface and optimization technique using Design of Experiment, Kriging surrogate model and Genetic Algorithm is used. The results shows that averaged adiabatic wall temperature at the whole nozzle surface decreases about 2.7% and averaged film cooling effectiveness at the pressure side of nozzle increased about 8.2%.

Quality Evaluation of the 1st Stage Scraped and Casted Buckets of 1,100℃ Gas Turbine Blade (1,100℃급 가스터빈 1단 버켓 사용품 및 주조품 품질평가)

  • Chang, Sung Yong;Kim, Doo Soo
    • KEPCO Journal on Electric Power and Energy
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    • v.5 no.2
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    • pp.93-101
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    • 2019
  • The mechanical properties and microstructure of 1st stage used and casted buckets of $1,100^{\circ}C$ class gas turbine were analyzed to evaluate quality of the components. Gas turbine 1st stage buckets are exposed and operated in the most severe environment except 1st nozzle among the hot path gas components. Additionally, since the 1st stage bucket is a rotating component, so it may cause additional damage to the rear buckets and nozzles which cause a huge financial loss. Therefore, the quality of the casted bucket must be evaluated prior to use at the plant site. In this study, the microstructure analysis and mechanical properties of the casted bucket were evaluated to verify the casting quality and it was confirmed that the quality conditions designed by KEPCO were satisfied. A bucket operated 46% (11,067EOH) of its life time also evaluated for quality comparison.

Application of Refractory Metal Powders to Military Material Fields (내열금속 분말의 국방소재 응용)

  • Kim, Young-Moo;Kim, Eun-Pyo;Lee, Seong;Noh, Joon-Woong
    • Journal of Powder Materials
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    • v.14 no.4
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    • pp.221-229
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    • 2007
  • 이상에서 살펴본 바와 같이, 내열재료들은 고밀도를 이용하여 비행하는 물체의 운동에너지를 극대화 시킬 수 있기 때문에 군사적으로 각종 무기체계의 성능 향상에 매우 중요하다. 또한 유도 무기 및 항공기의 경우 고온, 고압 등의 환경에서 운용되기 때문에, 이러한 조건에서 견딜 수 있는 소재 개발이 필수적이다. 따라서 무기 선진국에서는 고밀도 재료인 텅스텐, 몰리브덴, 탄탈륨, 텅스텐-구리 감손우라늄을 활용하기 위한 연구를 활발하게 진행하고 있다. 이중, 텅스텐, 몰리브덴, 텅스텐-구리 라이너에 관한 연구는 괄목할 만한 연구 성과를 거두고 있다. 이러한 연구성과는 기존 탄의 관통 성능을 크게 증가시켜, 이에 대응하고자 하는 방어 체계 연구자들을 바쁘게 할 것으로 판단된다. 한편 내열 금속의 경우, 초고온 및 고압과 같은 극한 환경에서의 고온 강도 및 내삭마성이 우수하기 때문에, 각종 유도 무기 체계의 구성 부품, 즉 터빈, 밸브, 노즐, 제트 베인 등에 적용되고 있으나 대부분의 내열 재료들은 제조 방법이 까다롭고, 가공성이 나쁘며, 고가라는 단점들이 있어 이를 극복하는 연구들이 현재 진행 중에 있다.

Combustion Characteristics and On-site Performance Test of a Double-cone Partial Premixed Nozzle with Various Fuel hole Patterns (이중 콘형 부분예혼합 GT 연료노즐의 연소특성 및 발전플랜트 실증)

  • Kim, Han Seok;Cho, Ju Hyeong;Kim, Min Kuk;Hwang, Jeongjae;Lee, Won June;Min, Kyungwook;Kang, Do Won
    • Journal of the Korean Institute of Gas
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    • v.25 no.6
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    • pp.22-28
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    • 2021
  • Combustion characteristics were examined experimentally for a swirl-stabilized double cone premixed burner nozzle used for industrial gas turbines for power generation. An original model and a variant with a different fuel injection pattern are tested to compare their combustion characteristics such as NOx, CO and stability in pressurized conditions with single burner-flame and in an ambient multi-flame conditions with multi-burners. Test results show that NOx emissions are smaller for the variant, whose number of fuel holes is reduced with the same total area of fuel holes, in ambient and pressurized single-flame conditions with single burner, which results from enhanced fuel/air mixing due to a higher penetration of fuel into the air stream. The multi-burnerflame test results show that NOx emissions are smaller for the variant due to reduced flame interactions, which, on the contrary, slightly reduces the stability margin. On-site test results fromin an actual power plants also show that NOx emissions are reduced for the variant, compared with the original one, which is in agreement with the lab test results stated above.