• Title/Summary/Keyword: 고속 충격

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아크 이온플레이팅법으로 증착된 CrN계 박막의 특성 및 내마모성에 대한 연구

  • 백운승;여현동;박신민;채병규;김규호;권식철
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 1999.10a
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    • pp.37-37
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    • 1999
  • Cr-N 계 박막은 경도가 높고 치밀한 층을 형성할 수 있으므로 현재 금형과 기계류 핵심부품의 내마모 및 내식성 향상을 위한 대표적인 물질로 많은 주목을 받고 있다. 본 연구에서는 아크 이온플레이팅 장비를 이용하여 질소분압, 바이어스 전원 등의 변화에 따른 Cr-N계 박막의 결정성 및 표면상태, 증착율, 그리고 내마모성을 조사하였다. Cr-N 계 박막을 증착하기 위해서 사용한 시편은 $20MM{\phi}{\times}4mmt$ 크기의 고속도 공구강 디스크이었으며, Trichloroethylene에서 5분간 초음파 세척을 한 후 건조하여 진공용기 내에 장착하였다. 박막을 증착하기전 시편의 표면을 깨끗하게 하기 위해서 Ar 이온 충격으로 플라즈마 전처리를 하였다. 증착된 Cr-N 계 박막의 두께는 CALOTEST와 XRF 두께 측정기를 이용하여 측정하였으며, 박막의 결정성과 내마모성은 X-선 회절분석기와 tribometer로 관찰하였다. 아크 전류를 변화시키면서 증착한 Cr-N 박막의 경우 층작율은 아크 전류가 50A에서 80A로 증가함에 따라 45nm/min에서 87nm/min으로 증가하였다. 그리고 바이어스 펄스의 duty-on 시간과 주파수가 증가할수도록 박막의 증착율은 감소함을 알 수 있었다. Duty-on 시간과 주파수의 증가는 기판에 오랫동안 이온의 충격을 가하므로서 상대적으로 가벼운 질소이온이 크롬과 결합하는 것을 방해하여 박막의 증착율이 감소할 것이다. 기판에 인가하는 바이어스 펄스의 duty-on 시간을 변화시키면서 증착한 Cr-N 박막에 대한 X-선 회절상을 조사한 결과 duty-on 시간이 20%인 경우에는 Crn(111), CrN(200)와 Crn(220) 피크 들만 나타나 입방정의 CrN 박막이 형성되었으며, duty-on 시간의 증가에 따라 $Cr_2N$ 상의 형성이 점점 많아져 80% duty-on 시간 경우에는 거의 CrN과 $Cr_2N$ 상이 공존하는 것으로 나타났다. 또한 duty-on 시간이 증가할수록 회절피크의 세기가 증가하여 결정화가 더 많이 진행되어짐을 알 수 있었다. 마찬가지로 바이어스 펄스이 주파수에 다른 결정성의 변화도 펄스의 주파수가 증가할수록 박막이 결정성이 좋아지고 $Cr_2N$ 상이 쉽게 형성되었다. 증착 진공도에 따른 결정성은 상대적으로 질소의 농도가 높은 낮은 진공도에서는 CrN 상이 주로 형성되었으며, 반대로 높은 진공도에서는 $Cr_2N$ 상이 많이 만들어졌다. 즉 $1.3{\times}10^{-2}Torr$의 증착 진공도에서는 CrN 상만이 보이는 반면 $9.0{\tiems}1-^{-2}Torr$ 진공도에서부터 $Cr_2N$ 상이 형성되기 시작하여 $5.0{\tiems}10^{-2}Torr$ 진공도에서는 두개의 상이 혼재되어 있음을 알 수 있었다. 박막의 내마모성을 조사한 결과 CrN 박막의 마찰 계수는 초기에 급격하게 증가한 후 0.5에서 0.6 사이의 값으로 큰 변화를 보이지 않았으며, $Cr_2N$ 박막도 비슷한 거동을 보였다.

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Comparisons of Empirical Braking Models for Freight Trains Using P4a Distribution Valve (P4a 분배밸브를 사용하는 화물열차의 경험적 제동모델들의 비교)

  • Choi, Don Bum;Kim, Min-Soo;Lee, Kangmi;Kim, Young-Guk
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.1
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    • pp.61-69
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    • 2020
  • This study examined the braking characteristics of a heavy haul freight train with P4a distribution valves applied to domestic high-speed freight trains. A freight train was composed of 50 cars, which is twice the normal operation. A braking test was performed to confirm the characteristics of the braking of a heavy haul. The brake cylinder pressures were measured for emergency and service braking on the 1st, 10th, 20th, 30th, and 50th cars. Because the brake signal is transmitted to the pressure through the braking tube connected to the end of the train, the rear vehicle is braking later than the vehicle ahead. Therefore, it is necessary to predict the brake pressures in all cars in a train to supplement the results of the limited tests and calculate the braking distance. The pressure in each car was determined using empirical models of linear interpolation, stepwise, and exponential models, which provided reliable information. The predictive results of the empirical models were compared with the measured results, and the exponential model was predicted relatively accurately. These results are expected to contribute to the safe operation of heavy haul freight trains and can be used to predict the braking distance and calculate the level of impact between vehicles during braking.

Full-Scale Blasting Experiment and Field Verification Research Using Shock-Reactive Smart Fluid Stemming Materials (고속충격 반응형 스마트유체 전색재료를 적용한 실 규모 발파실험 및 현장실증 연구)

  • Younghun, Ko;Seunghwan, Seo;Youngjun, Jeong;Sanglim, Noh;Sangho, Cho;Moonkyung, Chung
    • Explosives and Blasting
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    • v.41 no.1
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    • pp.1-18
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    • 2023
  • Stemming is a process applied to blast holes to prevent gases from escaping during detonation. A stemming material helps confine the explosive energy for longer and increases rock fragmentation. This study developed a stemming material based on a shear-thickening fluid (STF) that reacts to dynamic shock. Two blasting experiments were conducted to Field-verify the performance of the STF-based stemming material. In the first experiment, the pressure inside the blast hole was directly measured based on applying the stemming material. In the second field verification, tunnel blasting was performed, and the blasting results of sand stemming and, that of the STF-based stemming case were compared. The measurement results of the pressure in the blast hole showed that when the STF-based stemming material was applied, the pressure at the top of the blast hole was lower than in the sand stemming case, and the stemming ejection was also lower. The results of the field application verify that the excavation performance of the STF-based stemming case in the tunnel blasting was superior to that of the sand stemming case.

A study on design and performance test of fire door with high endurance performance in submarine tunnel (고내구성능을 갖는 해저터널 방화문 설계방안 및 성능시험 연구)

  • Park, Sang-Heon;Hwang, Ju-Hwan;Choi, Young-Hwan;An, Sung-Joo;Yoo, Yong-Ho
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.20 no.2
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    • pp.331-346
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    • 2018
  • In the tunnel of domestic high - speed railway, the main fire - fighting facility, fire - extinguishing passageway, is installed. However, due to the high pressure of the high - speed train, frequent breakage and maintenance are caused by strong shock and long - term vibration. In order to solve these problems, it is necessary to improve the fire door, but in Korea, it is installed by submitting a certificate by simple KS F 2296 performance test. At present, it is developed as a simple test certification by producing a real scale fireproof door without the theoretical examination in advance, so that a high cost for improvement is occurring in Korea. Therefore, through this study, structural analysis study which can preliminary structure review was carried out in order to design the refuge connection passage fire door and to improve the performance improvement. In order to secure the reliability of the result value, the official authentication test (KS F 2296) were compared.

Analytical Study of Railroad Bridge for Maglev Propulsion Train with Dynamical Influence Variable (동적영향변수를 통한 자기부상열차용 철도교의 해석적 연구)

  • Yoo, Yi-Seul;Park, Won-Chan;Yhim, Sung-Soon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.4
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    • pp.532-542
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    • 2018
  • Because maglev trains have a propulsion and absorption force without contact with the rails, they can drive safely at high-speed with little oscillation. Recently, test model of a maglev propulsion train was produced and operated, and has since been chosen as a national growth industry in South Korea; there have been many studies and considerable investment in these fields. This study examined the dynamic responses due to bridge-maglev train interaction and basic material to design bridges for maglev trains travelling at high-speed. Depending on the major factors affecting the dynamic effects, the scope of this study was restricted to the relationship between dynamic responses. A concrete box girder was chosen as a bridge model and injured train and rail types in domestic production were selected as the moving train load and guideway analysis model, respectively. From the analysis results, the natural frequency of a bridge for a maglev train, which has a deflection limit L/2000, was higher than those of bridges for general trains. The dynamic responses of the girder of the bridge for a maglev train showed a substantial increase in proportion to the velocities of the moving train like other general bridge cases. Maximum dynamic response of the girder is shown at a moving velocity of 240km/h and increased with increasing moving velocity of train. These results can be used to design a bridge for maglev propulsion trains and provide the basic data to confirm the validity and verification of the design code.

Improvement of the Strength Properties and Impact Resistance of the Cement Composite Materials by the use of Surface Modification of the Aramid Fibers (아라미드섬유의 표면개질에 의한 시멘트 복합재료의 강도특성 및 내충격성능의 향상효과)

  • Nam, Jeong-Soo;Yoo, Jae-Chul;Kim, Gyu-Yong;Kim, Hong-Seop;Jeon, Joong-Kyu
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.19 no.1
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    • pp.100-108
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    • 2015
  • The purpose of this study is to evaluate the effect of improvement on the impact resistance and strength properties of cement composites by surface modification of aramid fiber. For aramid fiber reinforced cement composites, therefore, dispersion capability and the bonding efficiency between the fibers and the cement composite material need to be improved. It is possible by modifying surface properties to hydrophobic, it is considered that oiling agent ratio of 1.2 % and improvement of performance is in need to be investigated. In this study, short aramid fibers were mixed by different fiber length and oiling agent ratio. And improvement of strength properties and impact resistance performance of hybrid cement composites were evaluated under the influence of steel fiber. As a result, strength properties of aramid fiber reinforced cement composites are different by mixing ratio of fiber, oiling agent ratio and length of fiber. In case of cement composites which have same volume fraction and fiber length, tensile strength and flexural strength were improved with increase of the emulsions throughput of the fiber surface. The results of evaluation on the static strength properties had effects on impact resistance performance by high-velocity impact. And it was observed that the scabbing of rear was suppressed with increase of the oiling agent ratio.

Wave Propagation on a High-speed Railway Embankment Using a Pile-slab Structure (파일슬래브구조가 적용된 고속철도 토공노반에서의 진동 전파)

  • Lee, Il Wha;Lee, Sung Jin;Lee, Su Hyung;Lee, Kang Myung
    • Journal of the Korean Society for Railway
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    • v.16 no.4
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    • pp.278-285
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    • 2013
  • The suppression of residual settlement is required on earthwork sections as concrete track is introduced. Use of pile-slab structure is one of the settlement restraining methods applied on soft ground. The slab distributes the upper embankment load and piles transfer the load from the slab to the stiff ground. While this method is very effective in terms of load transfer, it has not yet been established for dealing with the vibration transfer effects and interaction characteristics between a structure and the ground. It is possible that vibration caused by a moving train load is propagated in the upper embankment, because the slab acts as a reflection layer and waves are multi-reflected. In this present paper, wave propagation generated by a moving train load is evaluated in the time and frequency domains to consider a roadbed structure using an artificial impact load and field measured train load. The results confirmed the wave reflection effect on the pile-slab structure, if the embankment height is sufficient, vibration propagation can be stably restrained, whereas if the height is not sufficient, the vibration amplitude is increased.

Control of the Base Pressure of the Supersonic Jet Using an Orifice (오리피스를 사용한 초음속 제트에서의 기저 압력 제어에 관한 연구)

  • Lee, Jong-Sung;Kim, Heuy-Dong
    • Journal of the Korean Society of Propulsion Engineers
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    • v.16 no.2
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    • pp.51-57
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    • 2012
  • Base pressure at the base of high-speed jet has long been one of the important issues from both the view points of fluid dynamics as well as practical engineering applications. The base pressure characteristics of incompressible flows have been well known to date. However, the base pressure at transonic or supersonic speeds would be different due to the compressibility effects and shock waves. In the present paper, a CFD study has been performed to understand the base pressure characteristics at transonic and supersonic speeds, prior to experimental work. An emphasis is placed on the control of the base pressure using a simple orifice. A variety of supersonic jet plumes have been explored to investigate the flow variables influencing the base pressure. The results obtained were validated with existing experimental data and discussed in terms of the base pressure and discharge coefficient of the orifice.

On the Derivation of Material Constants Associated with Dynamic Behavior of Heat Formed Plates (열성형 판 부재의 동적거동에 관련된 재료상수 산출에 관한 연구)

  • Lee, Joo-Sung;Lim, Hyung-Kyun
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.29 no.2
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    • pp.105-114
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    • 2016
  • When impact load is applied to a plate structure, a common phenomenon that occurs in structures is plastic deformation accompanied by a large strain and eventually it will experience a fracture accordingly. In this study, for the rational design against accidental limit state, the plastic material constants of steel plate which is formed by line heating and by cold bending procedure have been defined through the numerical simulation for the high speed tension test. The usefulness of the material constants included in Cowper-Symonds model and Johnson-Cook model with the assumption that strain rate can be neglected when strain rate is less than the intermediate speed is verified through comparing the present numerical results with those in references. This paper ends with describing the future study.

Evaluation of impact resistance of high performance fiber reinforced cementitious composites under high-speed projectile crash (고속 비상체 충돌에 대한 고성능 섬유보강 시멘트 복합체의 방호성능 평가)

  • Moon, Jae-Heum;Park, Jung-Jun;Park, Gi-Joon;Cho, Hyun-Woo;Kim, Sung-Wook;Lee, Jang-Hwa
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.7
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    • pp.4950-4959
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    • 2015
  • The importance of public infrastructures' protection against crash or blast loads has been emerging issue as structures are becoming bigger and population densities in downtown cities are growing up. However, there exists no sufficient study which considers the developments of protective building materials, that are essential for protective design and construction. To assess the protection performance and the applicability as protective materials of high performance fiber reinforced cementitious composites(HPFRCC), this study performed the impact tests with 40 mm gas-gun propelled projectile crash machine. From this study, it has observed that both high compressive strength of cement matrix and fiber reinforcement are beneficial for the improvement of impact resistance.