• Title/Summary/Keyword: 고속 스핀들

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Head Positioning Error due to Disk Flutter and Estimation of Permissible Track Density (디스크 플러터에 기인한 헤드위치 오차와 허용 트랙밀도의 추정)

  • Park, Dae-Kyong;Chang, Young-Bae;Park, Young-Pil
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.11a
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    • pp.790-795
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    • 2000
  • 디스크마다 일정영역을 할당하여 위치정보를 기록하는 임베디드 서보방식 하드디스크는 데이터가 저장되는 데이터 영역사이에서 스핀들 런아웃, 공진과 디스크 플러터 등에 의하여 Gaussian 분포를 가지는 트랙에서 벗어나는 오차를 가지게 된다. 더높은 저장밀도와 빠른 기록속도를 요구함에 따라서 디스크의 회전속도가 올라감에 의한 디스크 면진동에 의한 헤드 위치오차가 중요하게 대두되고 있다. 본 연구에서는 헤드위치 오차량을 계산하기 위하여 고속탐색이 가능한 수정된 Barasch의 수치해석법, 유한요소법, 그리고 실험을 통하여 적용가능성을 확인하였으며 같은 드라이브내에서 디스크의 사이즈를 바꿈에 의한 디스크 동특성의 해석과 변환율을 이용하여 오류가 발생할 수 있는 트랙 벗어남과 저장밀도의 상관관계를 살펴보았다.

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Optimum Bar-feeder Support Positions of a Miniature High Speed Spindle System by Genetic Algorithm (유전 알고리듬을 이용한 소형 고속스핀들 시스템의 바-피더 지지부의 위치 최적선정)

  • Lee, Jae-Hoon;Kim, Mu-Su;Park, Seong-Hun;Kang, Jae-Keun;Lee, Shi-Bok
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.11
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    • pp.99-107
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    • 2009
  • Since a long work piece influences the natural frequency of the entire system with a miniature high speed spindle, a bar-feeder is used for a long work piece to improve the vibration characteristics of a spindle system. Therefore, it is very important to design optimally support positions between a bar-feeder and a long work piece for a miniature high speed spindle system. The goal of the current paper is to present an optimization method for the design of support positions between a bar-feeder and a long work piece. This optimization method is effectively composed of the method of design of experiment (DOE), the artificial neural network (ANN) and the genetic algorithm (GA). First, finite element models which include a high speed spindle, a long work piece and the support conditions of a bar-feeder were generated from the orthogonal array of the DOE method, and then the results of natural vibration analysis using FEM were provided for the learning inputs of the neural network. Finally, the design of bar-feeder support positions was optimized by the genetic algorithm method using the neural network approximations.

Under standing of MR pulse suquences (MR 펄스파형의 이해)

  • 정광우
    • Investigative Magnetic Resonance Imaging
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    • v.2 no.1
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    • pp.1-13
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    • 1998
  • MR 영상을 획득하기 위해서 사용하고 있는 가장 기본적인 펄스파형(pulse sequense)은 스핀반향(spin echo)과 경사자계반향(gradient echo)이며, 최근 다방면으로 응용되고 있는 고속영상기법들은 이 두가지 펄스파형을 기보능로 하고 있다. 펄스파형의 종류와 펄스파형의 변수(TR, TE TI등의 펄스 상이의 시간 간격 및 flip angle 등)에 따라서 MR영상의 특징(대조도, SNR, artifact 등)이 달라지므로 임상응용시에는 목적에 따라 적절한 펄스파혀의 선택과 함께 변수값을 결정해야 한다. 이를 위하여 펄스파형에 관한 기본적인 지식과 함게 간단한 임상응용에 관하여 기술하고자 한다.

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Machining Characteristics of Nickel-Chrome Alloy according to Changing with Ultra High-Speed RPM (초고속 RPM변화에 따른 니켈-크롬 합금의 밀링가공 특성 평가)

  • Lee, Seung-Jun;Choi, Soo-Chang;Kim, Jin-Geun;Shin, In-Dong;Lee, Deug-Woo;Lee, Jong-Ryul
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.2
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    • pp.1-5
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    • 2010
  • According to the high demand of hybrid components, the hybrid materials development and processing technology were increased in the industry field. Although hybrid materials have various machining technologies, the research about them has rarely been proceed. This study is to carry out results about design technology of miniaturized high-speed air spindle and machining characteristics of hybrid materials using that. We studied machining characteristics in Nickel-Chrome alloy(Ni-Cr) according to change rotating speed using miniaturized high-speed air spindle. As the following results, the change of surface shape and roughness was investigated as the processing conditions such as rotating speed of miniaturized high-speed air spindle.

FE-analysis of Shrink Fits and Internal Clearance for Ball Bearing of Machine Tool (공작기계용 볼 베어링의 억지끼워맞춤과 내부틈새변화에 관한 해석적 연구)

  • Kim, Woong;Lee, Choon-Man;Hwang, Young-Kug
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.5
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    • pp.135-141
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    • 2009
  • The bearing clearance is influenced by shrink fit and thermal expansion during operation. The designer must take into account the reduction of clearance after installation to the interference fits, and thermal expansion must be considered. The purpose of this study is to grasp the internal clearance variation and behavior of a bearing which is a deep connected with fatigue life of bearing and performance of spindle through FEM(Finite Element Method). Finite element analysis is performed by using commercial code ANSYS according to variation of thermal condition and rotational speeds. This paper presents correct negative internal clearance according to temperature during operation. Furthermore, interrelation between thermal expansion and contraction are presented to maintain adequate contact force for three type of spindle system (HSK-A60, HSK-40E, HSK-32E). The influence of the centrifugal force and Internal clearance variation of bearing is studied to operating rotational speed.

The Study on the Composition of the Encoder for Driving the High Speed Spindle Motor (고속 스핀들 전동기 구동을 위한 자기식 엔코더 구성에 관한 연구)

  • Choi Cheol;Kim Cheol-U;Lee Sang-Hun
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.54 no.5
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    • pp.253-259
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    • 2005
  • Magnetic encoder with relatively low pulse per rotation is generally used for detecting speed of the high-speed rotating machine. It is due to the fact of the mechanical problems of vibration and bearing stiffness and also the limit of maximum output pulse of the mounted encoder. The magnetic encoder is divided into two types, that is, toothed gear-wheel method and magnetic wheel method according to the shape of the rotation disk. In case of detecting speed by the tooth gear-wheel, the encoder itself can be acted as the additional inertia where the number of tooth determining the output pulse and the width of the wheel detecting the change of the magnetic flux density are relatively enough large considering the volume of the rotating machine. While the magnetic wheel method has the limit of the magnetizing number of the ring magnet, there is relatively few, if nv, the influence of inertia on the machine. In this paper, it is proposed a simple magnetic wheel encoder suited for the high speed rotating machine and the method of signal processing and the output characteristics are examined through the V/F operation of max 48,000(rpm) and 2.4(KW) spindle motor.

High Speed Operation of Spindle Motor in the Field Weakening Region (약계자 영역에서의 스핀들 모터 고속운전)

  • Park S. H.;Yoon J. M.;Yu J. S.;Shin S. C.;Won C. Y.;Choi C.;Lee S. H.
    • Proceedings of the KIPE Conference
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    • 2004.07a
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    • pp.274-278
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    • 2004
  • This paper presents a strategy to drive built in-type spindle induction motor which is used as CNC (Computer Numerical Control) in the industrial world. The direct vector control which is robust to the changed machine parameters in the high speed range is used in this motor control method. And electrical model of induction motor presents the basic idea based on observer structure, which is composed of voltage model and current model. But the former has the defects in low speed range, the latter has the defects of sensitivity to motor parameter. Thus Gopinath model flux estimator which is the closed loop flux observer based on two models for the rotor flut estimation is used in this paper. Moreover this paper presents to drive the spindle motor in the high speed range by using the flux weakening control.

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Selection of Bearing Position for Improving Static and Dynamic Stiffness of 40,000rpm High-speed Spindle (40,000rpm 고속 주축의 정·동특성 향상을 위한 베어링 위치 선정)

  • Lim, Jeong Suk;Chung, Won Jee;Lee, Choon Man
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.1
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    • pp.10-17
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    • 2009
  • Spindle design is very important for the improvement of the competitive power in production cost of high quality machine tools. The important factor in spindle design is not only to improve the natural frequency of spindle but also to reduce displacement of spindle end. In this paper, parameters those influence on static and dynamic stiffness of high-speed spindle have selected form preceding studies. And those selected parameters are applied to Taguchi Method. To perform FEM analysis, bearing conditions are selected with optimized condition. To know how to improve static and dynamic stiffness of machine tool spindle, natural frequency and displacement of spindle end are obtained by FEM analysis. The Taguchi Method was used to draw optimized condition of bearing position and it's stiffness. From these results, amplitude of vibration is enough good less than $3{\mu}m$ pk-pk of the spindle of 40,000rpm manufactured in this work by the optimal design.

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A Study on Balancing of High Speed Spindle using Influence Coefficient Method (영향계수법을 이용한 고속 스핀들의 밸런싱에 관한 연구)

  • Koo, Ja-Ham;Kim, In-Hwan;Hur, Nam-Soo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.4
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    • pp.104-110
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    • 2012
  • The spindle with a built-in motor can be used to simplify the structure of machine tool system, while the rotor has unbalance mass inevitably. A high-speed spindle can be very sensitive to rotating mass unbalance which has harmful effect on many machine tools. Therefore, the balancing procedure to reduce vibration in rotating system is certainly needed for all high-speed spindles. So, it was performed with a spindle-bearing system for CNC automatic lathe by using numerical procedure. The spindle is supported by the angular contact ball bearings and the motor rotor is fixed at the middle of spindle. The spindle-bearing system has been investigated using combined methodologies of finite elements and transfer matrices. The balancing was performed through influence coefficient method and the comparison was made by whirl responses between before balancing and after balancing. As a result, balancing of simple spindle model reduced whirl orbit magnitude in case of a completely assembled spindle model.

Machining characteristics of micro end-mill using high revolution (고속회전을 이용한 마이크로 엔드밀의 가공특성)

  • Kim, Kisoo;Kim, Sangjin;Cho, Byoungmoo;Kim, Hyeungchul
    • 대한공업교육학회지
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    • v.31 no.2
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    • pp.350-363
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    • 2006
  • Recently, the micro end-milling processing is demanded the high-precise technique with good surface roughness and rapid time in milli-structure parts, micro machine parts and molding industry. The cutting conditions of micro end-milling has an effect on surface roughness of cutting surface. Therefore this study was carried out to cut stainless steel using high revolution air bearing spindle and micro end-mill and analyze the cutting condition to get the optimum surface roughness by design of experiment. From this study, surface roughness have an much effect according to priority on depth of cut, revolution of spindle and feed.